All About EPDM Roofing Systems

Commonly known as rubber membrane roofing, rubber roofing or rolled rubber roofing, the EPDM roofing is made from recycled tires, slate dust and sawdust.

The EPDM (ethylene propylene diene terpolymer) synthetic rubber roofing membrane is extremely durable and has been an appealing choice for low-slope buildings since 40 years. Ethylene and propylene are two of its primary ingredients that come from oil and natural gas. This material comes in a wide variety of widths and is present in both black and white color.

There are various ways you can install an EPDM. However, its best to have your local professional roofing company handle the task.  it can be either fully adhered, attached mechanically or even ballasted, with adhesives or a special tape used to seal the seams of the EPDM roofing system.




The biggest test for any material used in construction is observing its performance under field conditions. EPDM has been proven to have the longest average service life in the roofing industry, according to 40 years of practical experience. Continuing to be the most favored choice of roof consultants, architects and contractors, the features of EPDM that back the exceptional performance of its roofing systems include:

  • It is proven to be resistant to hail
  • highly resistant and can withstand abrasion and weathering
  • an exceptional resistance to fire and extreme heat
  • Cyclical membrane fatigue resistance
  • Resilient to thermal shock
  • It is not easily damaged by UV rays
  • Low-temperature flexibility
  • Superior resistance to damage caused by the wind
  • It is durable and does not scratch easily


Advantages of EPDM Roofing Systems:


Architects have become contingent on EPDM’s tested long-term performance and longevity as the roofing systems offer several advantages:


  • Cost-effectiveness: It is one of the most low-cost materials for roofing
  • Easy installation: The ease of installation of EPDM Roofing systems, further reduce the labor costs
  • Longevity: An EPDM roofing system of good quality has longevity of up to 20 years
  • Various installation options: The material can be installed on the roof in various ways, it can be either sealed with an adhesive, anchored using fasteners as well as ballasted with a stone
  • Easily Repaired: In case leaks developing overtime, latex tape, adhesives, liquid roofing membranes and various other rubber shingles can be used over the EPDM to repair it

Disadvantages to Using EPDM:


While there are a lot of advantages of an EPDM roofing system, there are also some drawbacks that one should consider:

  • Appearance: Since EPDM is made from rubber, its appearance can be a huge disadvantage as it curbs Therefore, this material is more suitable for the roofing of a shed or a garage.
  • Black EPDM: The most cost-effective EPDM comes in a black roll, which might absorb a lot of heat resulting in superheating of the structure underneath. While it is available in lighter colors, the cost of these is about 30% more per square foot.
  • Punctures: While it is easily repaired, this material can also puncture easily.

TPO Roofing Systems

What is TPO (Thermoplastic Polyolefin)?


One of the fastest growing membranes for commercial roofing systems in the current market, TPO (Thermoplastic Polyolefin) is a single-ply roofing membrane that is made from the polymerization of polypropylene and ethylene-propylene rubber and is 100% recyclable.

This material, which has become a favorable choice of architects, contractors and roof consultants is due to the advantages it offers when it comes to installation and performance. It is generally installed mechanically or by using adhesives with the white membrane remaining bare throughout the roof’s life.

The first TPO roofing installation took place in 1989, and since then, TPO of millions of square meters have been installed worldwide and the use of this roofing membrane in the U.S has increased from 23 percent to 41% in 7 years.

As more people start favoring roofing systems that reflect heat and reduce energy costs, Thermoplastic Polyolefin roofing membranes have become an appealing choice as they provide a superior resistance to ozone, ultraviolet radiation, and chemical exposure.

TPO roofing systems are a high preference in areas with extreme heat conditions and hot weather, as TPO membranes can reflect Ultraviolet rays and ensure that the roof’s surface and thus, the structure below does not heat up. This roofing system is highly beneficial during cooling degree-days, as it keeps the building cool during the hot months, which in turn, reduces the energy costs spent on cooling and also helps the environment by decreasing carbon emission.

The environmental benefits and the reflectivity of TPO make the material a top choice for commercial buildings as it can help achieve a high degree of sustainability and energy efficiency.


Advantages of TPO Roofing Systems:

  • It is strong, flexible and versatile: TPO has a high resistance to impacts, punctures, and tears, while also being flexible enough to tolerate building movement. It can be installed on both – high and low slope surfaces. When it comes to roofing details, this material also has the ability to get reshaped several times after getting heated.
  • Ease of Installation: The flexibility of this material ensures it can installed easily and does not require a lot of maintenance throughout the life of the roof. It can either be attached mechanically or fully adhered to the cover board or any underlying insulation.
  • It is cost-effective: The ease of installation and low maintenance largely reduces labor costs
  • It reduces energy costs: The light colored roofing system does not absorb heat and reflect the sun’s rays, which ensure that the building remains cool. This reduces the need for cooling and thus, the energy costs. It also reduces the UHI (urban heat island) effect, which is beneficial to the surroundings.
  • The seams are welded, which can result in a long-lasting performance: A hot-air gun is used to weld the TPO membranes at 926ºC. The bonded seams are more durable than the field of the membrane
  • They don’t harm the environment: Not only are TPO membranes 100 percent recyclable, they also do not comprise any ingredients that can be harmful to the environment.

Roofing Software Helps Company Cut Down losses on Time

For more than a half-century, Tarlton has finished high-profile projects to vital praise, winning awards for quality and security along the way. Success is sweet, however with growth likewise came headaches on a grander scale. In early 2008, as development continued but the economy squeezed margins, performance was a companywide concern


The Need.

It was figured out that the company needed a software application that would enable workers to tape time and job costing without the burden of paper, and then allow effective evaluation and approval by field and workplace management. Additionally, the system would have to integrate with their accounting system, to ensure that the mistake ridden practice of returning to the data not existed as a bottleneck. In spite of this tall order, Tarlton Vice President of Finance David Moore understood that the biggest challenge would be upgrading 2 of the company’s most vital processes without sidetracking from the core service of building.

Tarlton needed a better way to assign expert labor to the jobs on which that labor was spent. At the same time, they required a product that would permit field superintendents and foremen to produce everyday timesheets digitally.


After much searching, there was only one application that appeared to fit their requirements. While talking with a customer care associate at Viewpoint Construction Software, Moore found out that they had a product called Mobile Field Manager ® by Viewpoint Construction Software that right away captured his interest


Whats Viewpoint?

When representing the myriad expenses of a large construction job, precision is essential and timeliness matters. While costing details gathered supplies the basis for bidding new jobs, it also supplies critical insights into jobs already in progress, and can be utilized to assess the efficiency of project managers, superintendents and supervisors. Tarlton quickly discovered that the abilities within Mobile Field Manager make it uniquely matched for this obstacle.

Moore likewise discovered that Viewpoint Construction Software’s personnel might provide a lot of guidance from their experience with lots of comparable implementations. Perspective consultants spent a number of days at the company’s offices setting up Mobile Field Manager, evaluating the new integration, and training Tarlton’s staff.


After a few weeks of successful use in the workplace, field workers started utilizing the system to track staff member time on Tarlton’s numerous jobsites. Within the very first couple of weeks, it was obvious that by decreasing the number of times data was either recorded or got in, in addition to the variety of individuals involved, that Mobile Field Manager would have a dramatic effect on the performance of the company’s procedures.


Giuffre Contracting LLC is another company that has also adapted to using software to help maintain business operations. They have recently written a few blog posts outlining their success.


The Results.

Considering that execution, Tarlton has actually found that the reporting time invested by each of their superintendents has been minimized by numerous hours weekly. In the accounting department, Chapman reports that the time required to process weekly payroll has actually likewise been reduced to just three hours per week, a significant enhancement. After amounting to up these time savings, Moore concludes that based upon time savings alone, Tarlton recovered the preliminary costs of the system within just 5 months.

Common Questions on Metal Roofing Answered

As metal roofing grows in appeal for usage on homes, many individuals have concerns about how it carries out. There are likewise many common mistaken beliefs, or metal roofing myths. Here are a few of those most typical questions addressed.

Heat: Won’t a metal roofing system retain heat, producing higher energy bills? In fact, NO, the opposite holds true.

New innovations enable even darker colored metal roofs to take in less heat through making use of extremely reflective pigments that reflect solar energy. A lot of property owners who install metal roofs will see a reduction in their energy usage.

As a result of metal roofing’s superior performance in hail susceptible locations, some insurance companies even provide a reduced rate for houses protected by metal roofings.

Extremely reflective metal roofing panels are developed with special pigment paints that reflect the sun’s’ energy in the infrared spectrum thus minimizing the heat load transferred to the interior of the structure.

All modern steel roof has a protective barrier on both sides of the sheet called a metal coating which safeguards versus rusting. This is below and different from any paint which imparts color to the product. There are two types of metallic finishings utilized Galvanized and Galvalume.

Noise: Is a metal roof loud throughout the rain? No.

The concern about the noise of tough rain on a metal roofing system is typically connected to memories of rain on barns or outdoor patio awnings, when there’s absolutely nothing in between the individual and the roof but air.

Modern metal roofs developed for use on houses become part of an overall roof. They are installed with underlayments and when it comes to re-roofing, a metal roofing system is often additionaled top of numerous layers of asphalt shingles. These several layers, plus the roof decking, insulation and attic space moisten the sound, making a metal roofing system no louder than other contemporary roof.

In fact, metal roofing owners typically report they hear more sound from a skylight than the roofing. Our members likewise tell us that some house owners are dissatisfied at how quiet their roof is, wanting the “white noise” of rain on the roofing system. Thankfully, there are apps that can provide the noise if you like it.

Lightning: Does setting up a metal roofing system make your house more vulnerable to lightning strikes? No.

Lightning happens from the greatest item in an area, regardless of the product from which it is made. Metal roof does not produce nor attract lightning and presents no extra lightning threat to the structures it safeguards.

It’s vital to consult your professional to be sure that the metal roof you install on your house is ranked for and meets MCA market standards for usage in residential applications. This commercial roofing company in New Richmond, WI just recently completed a job that explains this perfectly.

Rust: Do domestic metal roofing systems rust? No.

Driving along a back road, you might have seen rusty metal roofing systems that my cause you to pause when considering a metal roofing system. It’s crucial to bear in mind that the kind of roofing systems put on barns are far different than today’s quality metal roofings that are created for usage on homes.

Hail: How does a metal roof withstand hail?

Quality metal roofs are naturally really hard and highly resistant to hail damage. Hail will not permeate a metal roofing. In fact, numerous metal roofing items have the highest effect resistance and hail score approved by Underwriters’ Laboratory (UL), a leading product security screening and accreditation company.

The majority of metal roofing makes a UL2218 Class 4 rating, suggesting that a sample of the product did not break when struck twice in the exact same area by a 2-inch steel ball, which, in a storm, would translate into a huge hailstone.

All You Need to Know About Different Kinds of Roofing Materials

There are four main components typical to most roofing system systems: a lumber structure, felt underlay, a roofing covering, and flashing (waterproofing at joints). The alternatives in these 4 areas are shown and explained here, together with some additional items used with the products shown.


 (For even more information and insights on roofing materials, we’ve found to be very helpful)


 Ventilation Materials

Poor ventilation in a roofing is a significant reason for mold. There are a number of various options for aerating a roofing. Ridge and tile vents can be joined with ducting to waste pipes or gadgets such as a bathroom exhaust fan, but they must not be used instead of a flue for drawing out hot combustion gases unless this use is specified by the maker. Tile vents have an integrated vent. They are typically plastic, and need to be set up with an underlay seal. Ridge vents offer direct ventilation channels through the ridge. This might be as part of ridge-tile or through channels that are installed along the lower edge of the tiles as they are laid in location. Fascia vent clips onto fascia. The channels in the lower area permit air flow through fascia and into loft space.


Roofing system Coverings

Consult from makers when deciding the best ways to install tiles or shingles on a roof. Although it might appear easy to replace like with like, newer policies may require a different approach. If you are planning a brand-new roofing system, the setup method will be affected by the pitch of roofing system, chosen tile type, and prevailing climate condition. For instance, some tiles hook over furring strips that help hold tiles in place. Nevertheless, in an area vulnerable to owning winds, it might be necessary to pin down some or all of the tiles. Special tiles for ridges and hips are usually secured with mortar, as are brink information. However, many new homes have ridges, hips, and verges finished utilizing water resistant gaskets and screws.



Most popular. Wood shakes are similar to shingles, however are handcrafted so have a rougher appearance. A wooden shingle is usually made from cedar or redwood and is machine-sawn for smoothness. Asphalt shingles may be reinforced with fiberglass for strength and fire resistance and can be found in sheets of a number of shingles.


Concrete Tiles

Concrete tiles simulate clay styles and are made to interlock easily. Examples are plain concrete tile; pan concrete tile; Roman concrete tile.


Flashing Tools and Materials

The waterproofing materials utilized in valleys, abutments, around chimneys, or at any other joint between different parts of a roofing system, are called flashing. Metal flashings such as tin and lead are the most traditional type, and are still extensively used despite contemporary options. Lead flashing, a standard flashing material, is hardwearing, waterproof and malleable, so it can be easily molded into the preferred profile. Self-adhesive flashing repair is applied over harmed flashing for a repair. Primer might be required prior to application. Glass-reinforced polyester (GRP) is now typically used as an alternative to lead flashing for valleys and abutments. A lead cabinet is for shaping lead along abutments and over various shaped tile profiles. It has curved and flat faces to fit all roof shapes.


Clay Tiles

Clay tiles offer a conventional appearance, but cost more than concrete. Plain clay tiles have nail holes and double-lap tile with nibs at the back. Pan clay tiles are interlocking single-lap tiles, and Roman clay tiles have ridges that align all the way down the roofing system with interlocking single-lap tiles.


Slate Tiles

Strong and resilient, slate supplies lasting roof and is more light-weight than other tile. Less expensive artificial slates are another choice.


Specialty Tiles

Tile producers now produce tiles shaped specifically to end up different roofing system information. Cloaked edge tiles lap over the edge of a gable to complete the roof line nicely, and eliminate the requirement for any mortar to complete the edge. Hip tile and hip iron, also called bonnets, are positioned along the hip of a roofing. Ridge tiles can be utilized rather, with a hip iron at the eaves to support them. Valley tile is shaped tile utilized in valleys in place of a flashing system. Ridge tile is an arched tile utilized to cover a ridge. May also be used along a hip, depending upon the roof design.


Roof Felt

For a little repair work, choose felt to match what is already on the roof. If you have to lay brand-new felt, think about whether you require it to be breathable, for instance, because the roofing system space is insulated and/or aerated in a specific way. Breathable felt, typically colored, permits moisture inside the roofing system to get away, but prevents wetness that is outside from getting in. Bitumen-reinforced felt, usually black, is extremely effective water resistant barrier. Plastic felt is an alternative to bitumen-reinforced felt, both non-breathable. The sheets should overlap to the dotted line.


Straps and Plates

Metal straps and plates are utilized to hold lumber together in roofing system structures, especially in modern trusses. These kinds of joints and plates make installation much more uncomplicated, as there is no have to cut complicated wooden joints. Considering that roofing structures have a lot of joints, they can be a significant timesaver. There are numerous styles of restraint straps made for numerous usages and roofing types. This rafter fits across completion rafters next to a gable and attaches to the wall. A timber port is utilized to connect trusses to a wall plate and has small holes for fasteners. A truss clip fastens to a joist and is utilized to connect trusses to a wall plate. A durable truss wall mount is more robust and utilized for much deeper joists.

The Best Ways For Roofing Contractors To Save Money

Every organization has their own finest practices, suggestions and tricks when it pertains to responsibly saving money on the job. It can be simple to brush these aside when you’re in a rush, however when you consider making small, however meaningful changes to the method you handle your products, labor and technology, you can eventually see those changes shown in savings for your service by the end of the year.

For bonus info on how your roofing company can save money, visit

1. Buy Materials wholesale

If you have the area, purchasing pallets of items that you utilize on every job, such as nails, flashing, or underlayment’s, can improve your purchase rate. Rather than buying job-by-job, having a stockpile on products you use all the time makes a great deal of sense for your teams, and your wallet.

2. Fine-tune your Waste Factors and Material Calculations

When you are attempting to get a quote or order assembled quickly, it can be appealing to utilize the blanket numbers all of us know, like 10% waste for a gable roof, or 15% for a hip one. Rather, taking a look at waste from a private roofing component view versus a total one can lead to a more precise takeoff, more competitive costs, and less overage/short products at the end of the task. Invest the time now to figure out what does it cost? waste enters into a valley, rake, or hip, and you might be amazed at how much more precise your work ends up being!

3. The Time Factor

The saying “time is cash” is true for any service, and can be especially crucial when it pertains to your labor and crews on a task site. Lacking material at the end of the day means work will need to stop to send a runner out for an extra box of nails or more shingles. Often, the crewman who are sent out will charge a trip cost, costing you cash, and decreasing the task in general.

On the other side, if you purchase excessive material, you either need to eat the costs, or somebody’s time returning and getting credit from a supply home. Producing more accurate calculations and orders will cost you a bit more time upfront, but save you numerous hours and dollars in the long-lasting.

4. Set Expectations

Discovering a team indicates more than just looking for bodies that can do the work. When you are bringing a new one on, make certain you are very clear on how YOUR company does things, and what they anticipate. Lots of roofing companies will prefer one or two material producers, and each of them will have advised installation guidelines. Ensure you offer your crews with those instructions, in their language– crews that remain in a hurry or are lazy don’t constantly take the time to measure or set up to your organisation’ specs.

Plainly defining your expectations is a necessary step in conserving time and money. Stating what and how you want things done will prevent interaction errors, product misordering and the waste of your resources. Most significantly, it will help ensure that the job is carried out in the manner in which best represents your business.

5. Have a Foreman

Having a Foreman or a knowledgeable representative onsite to make sure that installation is going inning accordance with your requirements and products are not going to waste can be a critical part of saving you cash. When your business’s name and track record are on the line, you’ll be glad you had somebody watching out for your benefits.

6. Communicate Special Requests

Making sure you have photo documentation can help you and your labor crews make precise choices prior to a job starts, rather than being reactive to potential problems not recorded by sales representatives or insurance adjusters. If there are locations that need special attention, make sure your sales rep supplies clear images showing what needs to be done, and where. It’s likewise a good idea to have photos of the whole task site, not just damage or workspace.

You may have that someone on your group with more technical know-how that can recognize issues prior to you order materials, or go onsite. This can help you be a more proactive contractor, when you do not need to slow down work or agreements with Change Orders for problems that could have been solved previously.

Great Information on White Roofing Systems

Building owners and supervisors deal with some difficult decisions when it comes time to change the roofing on their industrial, commercial or institutional buildings. For decades now, one of the seemingly simplest parts of that choice has actually been to go green and define a well-insulated, highly reflective roofing system.


Cool roofing, mostly systems topped with a white-colored membrane, continues as the beloved of the building envelope. When a structure owner or manager chooses a white roof, the individual typically thinks that his or her task is done for 15-20 years. With the exception of regular upkeep to keep the drains clear and the penetrations and edges watertight, they may be right.


There is, nevertheless, another element to low-slope roofing upkeep in the age of the cool roof. You should keep them clean if you anticipate to benefit from the reflective residential or commercial properties of a white or gently colored membrane.


I’m not thinking about participating in the merits of an extremely reflective membrane, or which is the best, or if they supply the best roi. I’m driving at a point based upon the presumption that the owner bought an item with particular expectations. If the individual anticipated to buy a brand-new, bright-white reflective roofing to last 2 of the expected 20 years of service life, then I have not much of a point to make. If the owner purchased a bright-white reflective roof assuming that’s exactly what it would be for the entire service life, then I think there’s an appealing chance for owners and specialists to realize that won’t take place without some preventative maintenance.


In the majority of parts of this nation, the air is reasonably tidy. Regardless, there’s still a great deal of product flying through the air that ends up resting on the surfaces of roofs. The collection of contamination, pollen, dust and air-borne dirt conspires to take the white straight off the roofing beginning the day installation is completed.


Providing to come back and keep the roof tidy should become part of an upkeep program to keep the roofing system watertight. My belief is the building owner and supervisor anticipate to reap the benefits of a white membrane, and they might be just as going to keep it white and reflective as they are to keep the rain from their building.


So, you’re a roofer. You’re not a janitor. Anybody can clean the roof, right? No way. Working securely at height is your specialty, and the last thing you or the structure owner requires is someone besides a proficient roofing contractor on the roofing to do anything to the roofing covering.


If your roofing company uses roof-maintenance services, roof cleaning need to certainly be on your list of offerings. If you’re not presently offering a roof-cleaning service, you actually need to check into it right now. It’s not just another service you can sell; it’s a way to include higher value while setting yourself apart from the majority of your competition.


Visit US Restorations for more information on white roofing systems.

What to Look for When Buying Roofing Shoes

A great deal of tasks does require people to stroll on a few roofings to set up specific things and having the right shoes can make a huge distinction for your own security. The best shoes for roofing can likewise be utilized in numerous other locations of life and therefore these shoes end up being multifunctional. Roofing shoes can save your life and one slip or bad step can put you in danger of threatening your profession as well as becoming disabled.

We have decided to take that risk on a few roofs to try out a few of these shoes and see if they truly can provide more grip and much better convenience on the roof. When you are sure of your footwear, you will also be able to perform the task much better and have confidence in your own capabilities, while all at once ensuring that you are protected from bad actions and the occasional slippery roof.

It is not that simple to get the ideal shoes for roofing and therefore, we have a developed guide of features that you have to try to find to guarantee that you have the very best set to keep you safe on the roofs:

Features to search for in roofing shoes

When it pertains to securing your life, it is vital to take the essential warns to ensure that you have the very best quality. The price ought to not be the first thing on your mind, however we have searched for the most budget friendly features for you to look for.

1. Grip

The most dangerous thing that could potentially happen on a rooftop is the fact that you could slip. To counter this, you have to try to find shoes that will have you safeguarded and ensure that this does not take place. We believe that best grip is the most important thing to look for.

2. Convenience.

Having uneasy shoes on a roofing job can hinder your confidence and thus you will be more irritated with the shoes and unable to effectively perform your job. We recommend that you make certain the midsole is comfortable and the shoes are abrasion resistant.

3. Weight.

In many other tasks, the weight is not really that essential, but we feel that having shoes which are too heavy will truly harm your working capabilities and you will have to ensure that the weight does not drag you down. We recommend looking for light-weight shoes to fight this and make the working experience better.

These 3 features are the most important and we believe that you should really look for them in your pair of roofing shoes. These functions can also be viewed as minor changes to the shoe and therefore they will not cost a fortune to have.

Roofing is a high-risk activity that most of us either love it or hate it. No matter what your feelings are, if you need to do roofing, then you need to take care about the work boots that you pick for it.

Visit for additional roofing information.

Algae Resistant Roofing System Roofing Shingles

The Copper Principle


The idea behind algae immune roof tiles is in fact quite simple. Copper, which is a cornerstone in this brand-new innovation of shingles, quits algae before it affixes to your residence. House owners can now acquire roof shingles that have actually copper built directly right into the tinted granules. The copper isn’t visible, but it’s existence is absolutely really felt by unsuspecting algae as it is incapable to survive on your roof covering’s surface area. With use of these new products, your entire roofing system ends up being an inhospitable host to algae. Expectedly, these roof shingles will set you back a few additional dollars, but are well worth the extra price when you factor the expense of algae elimination. The copper or zinc present in algae immune tiles are triggered further by rainfall, which distributes the algae fighting parts even further along the roofing’s surface area. Rainfall usually promotes wetness on the roof, which works as a breeding ground for algae. The good news is, that’s no more the case thanks to algae resistant roofing tiles.


Numerous homeowners are strained with undesirable residence guests annually. It’s not the sort of visitors that you’re considering, nevertheless, as this guest does not get in the home. It invites itself to rest on your roofing system and also triggers unpleasant staining. It’s algae and it impacts a great deal of property owners, specifically those that stay in areas of high moisture. Algae, however, doesn’t discriminate against those who don’t reside in very humid environments. It will certainly affix to any kind of roofing as well as can be carried through wind, squirrels, birds, and so on


Producers Of Algae Resistant Roofing Tiles


Much of today’s top shingle makers offer algae resistant roof covering tiles, which can be mounted by a neighborhood roofer. They have accessibility to a variety of products, consisting of roof shingles with attractive shades to compliment your house. A roofing contractor typically gets a discount on these products as well as, then, might have the ability to pass that cost savings onto the client. In most cases, warranties are even supplied to cover algae immune shingles. Constantly choose a firm that supports their product.


Finding A Specialist


A specialist roofing contractor in your location will certainly be able to order, as well as install, your selection of algae immune roofing system shingles. After finding the perfect service provider, ask them for a quote as well as an anticipated duration. It may be a good idea to get several quotes from various contractors prior to making a decision. Recognizing that your roof is protected, from undesirable algae, will certainly give you a greater satisfaction and also enable your home to continue to be beautiful and fungus-free.

For more information on algae immune roofing services, visit

Copper Is the Solution for Challenging Residential Roof Restoration

Copper Is the Solution for Challenging Residential Roof Restoration

This home in Alexandria, Va., was retrofitted with a copper double-lock standing seam roof system

This home in Alexandria, Va., was retrofitted with a copper double-lock standing seam roof system installed by Wagner Roofing. The 16-ounce copper roof panels were 17 inches wide. Photos: Landmarks Photography—Jay Stearns

“We like the tough jobs,” says Dean Jagusch, president and owner of Wagner Roofing Company. “We like the intricate jobs.”

Headquartered in Hyattsville, Md., Wagner Roofing has served the Washington area market for more than a century. “We specialize in historic restoration and innovative architectural roofing and sheet metal,” Jagusch notes. “We’re full service. We do slate, copper, tile, and have a low-slope commercial division as well. But our trophy stuff tends to be of the steep-slope variety.”

A recent residential restoration project in Alexandria, Va., certainly qualifies as “trophy stuff,” taking home a North American Copper in Architecture Award from the Copper Development Association (CDA) in the “Restoration: Roof and Wall” category.

It’s easy to see why. The origami-inspired design features multiple roof angles, but the daring design was problematic. Even though the home was relatively new, the owners were plagued by leaks. Along with Restoration Engineering Inc. of Fairfax, Va., Wagner Roofing was called in to consult on the project, determine the source of the leaks, and come up with a solution.

The original galvalume standing seam roof channeled the water into a large, stainless steel internal gutter with roof drains. Jagusch found that the leaks were occurring at two types of critical points. First, there were leaks where the internal roof drains met the central gutter. The other problem spots were along the pitch transitions.

Jagusch felt that installing a conventional-style painted galvalume roofing system in those spots was almost impossible. “We felt that was since it was an area that was failing, we wanted a metal we could work with when we met a transition and turn the panels vertical where we needed to without having to break them and rely on rivets and caulk,” he says.

Custom five-sided downspouts were fabricated

Custom five-sided downspouts were fabricated, but large windows at the back of the home offered few options for support. The downspouts were attached up under the framing system. Photos: Landmarks Photography—Jay Stearns

Copper was the answer. “The detailing was pretty tough to do, so we recommended changing it to copper so we could work with it, be able to solder and have a more seamless roofing assembly,” Jagusch recalls.

Another key to the project was redesigning how the roof drained. “We decided to push all the water to the exterior,” he says. “We collaborated with Restoration Engineering and we fleshed out the original redesign.”

The team decided that installing a copper roof system with a new drainage plan would be the best way to eliminate the leaks and keep the inspiring look the homeowners desired.

“We wanted to eliminate the drains and push all the water to the exterior, so that’s why we went for the re-slope of the big central gutter,” Jagusch says. “Also, at the transitions, we wanted to make sure we were 100 percent watertight, so we used a combination of turning up panels and soldered cleats to get everything into place.”

Solving the Puzzle

With its intersecting planes, the roof made laying out the panels an intricate puzzle. “You also had large expanses of roofing that changed pitch throughout,” Jagusch explains. “Panels had to be laid correctly because not only does the roof slope up, but it also slopes sideways. The layout of the panels was critical from the get-go. We all looked at it and agreed that we would follow parallel to the actual trusses, which we felt was the best solution.”

The old roof system was removed and stripped down to the 3/4–inch plywood deck. “We covered the entire roof deck with Grace Ultra,” said Jagusch. “We then used a slip sheet and installed 1-inch-high, double lock, 17-inch-wide, 16-ounce copper standing seam panels.”

Photos: Landmarks Photography—Jay Stearns

Photos: Landmarks Photography—Jay Stearns

Panels were roll formed at the Wagner metal shop out of 20-inch-wide coils using an ESE roll former and trailered to the jobsite. Approximately 5,400 square feet of copper panels were installed on the project. The double-lock seams were mechanically seamed. Twenty-ounce copper flat-seamed panels were used in the large valleys.

The safety plan included full scaffolding during every phase of the project. “We have our own safety scaffolding system,” Jagusch says. “Our guys demand it on our jobs, and we demand it of them to come home safely every day. We are very proud of our safety record. It’s front of mind for us.”

In addition to the roof, all of the metal cladding was replaced on the southeast feature wall. The top of the wall was reconfigured to accommodate the new sloped valley. Where the wall met the roof, a band was fabricated to match the top part of the fascia. Other details included copper cladding for the chimney.

Drainage was redirected to the perimeter, where custom-fabricated gutters were installed. “On the west side, the roof was originally designed to dump off straight onto a rock feature on the ground, but we fashioned a custom copper box gutter about 35 or 40 feet long,” Jagusch states.

At the either end of the large internal gutter and at the end of a large valley, shop-fabricated copper conductor heads were installed. Custom five-sided downspouts were fabricated, but installing them posed another challenge, as large window areas offered few options for support. The downspouts had to be snugged up under the framing system.

“Everything had to work with the other building components,” Jagusch explains. “One of the tougher things on this project was being able to have the function and the form both top of mind, in that order. The key was to make the functional stuff look good.”

Showpiece Project

The project was completed about a year ago, and the copper has begun to change in color. “The copper now has a gorgeous bronze, kind of purplish hue to it,” notes Jagusch. “I think it will eventually develop a green patina, but with the way the environment is these days, I think it will take 15 years or so before it gets to that point. That’s the cool thing about copper—it’s a natural, breathing material that is constantly changing, constantly evolving.”

Copper cladding was installed on a feature wall

Copper cladding was installed on a feature wall, which also featured changes in slope. The top of the wall was reconfigured and a band was added to match the top part of the fascia. Photos: Landmarks Photography—Jay Stearns

Wagner Roofing has a maintenance agreement in place on the home, so Jagusch has stayed in touch with the owners and kept tabs on the project, which is performing well. “I’ve got just one hell of a team here,” he says. “It wasn’t just one estimator that went out and brought this thing in. In our business, estimating and roofing is a team sport. We kicked this thing around a lot with all divisions of the company, from estimating to operations to the actual installers before we finally settled on a number for this thing.”

“We work on some pretty spectacular places, and of course this is one of them,” he concludes. “We like a challenge, and this is the stuff that my team really loves to get their teeth into.”

Published at Wed, 04 Oct 2017 07:00:46 +0000