The Best Ways For Roofing Contractors To Save Money

Every organization has their own finest practices, suggestions and tricks when it pertains to responsibly saving money on the job. It can be simple to brush these aside when you’re in a rush, however when you consider making small, however meaningful changes to the method you handle your products, labor and technology, you can eventually see those changes shown in savings for your service by the end of the year.

For bonus info on how your roofing company can save money, visit

1. Buy Materials wholesale

If you have the area, purchasing pallets of items that you utilize on every job, such as nails, flashing, or underlayment’s, can improve your purchase rate. Rather than buying job-by-job, having a stockpile on products you use all the time makes a great deal of sense for your teams, and your wallet.

2. Fine-tune your Waste Factors and Material Calculations

When you are attempting to get a quote or order assembled quickly, it can be appealing to utilize the blanket numbers all of us know, like 10% waste for a gable roof, or 15% for a hip one. Rather, taking a look at waste from a private roofing component view versus a total one can lead to a more precise takeoff, more competitive costs, and less overage/short products at the end of the task. Invest the time now to figure out what does it cost? waste enters into a valley, rake, or hip, and you might be amazed at how much more precise your work ends up being!

3. The Time Factor

The saying “time is cash” is true for any service, and can be especially crucial when it pertains to your labor and crews on a task site. Lacking material at the end of the day means work will need to stop to send a runner out for an extra box of nails or more shingles. Often, the crewman who are sent out will charge a trip cost, costing you cash, and decreasing the task in general.

On the other side, if you purchase excessive material, you either need to eat the costs, or somebody’s time returning and getting credit from a supply home. Producing more accurate calculations and orders will cost you a bit more time upfront, but save you numerous hours and dollars in the long-lasting.

4. Set Expectations

Discovering a team indicates more than just looking for bodies that can do the work. When you are bringing a new one on, make certain you are very clear on how YOUR company does things, and what they anticipate. Lots of roofing companies will prefer one or two material producers, and each of them will have advised installation guidelines. Ensure you offer your crews with those instructions, in their language– crews that remain in a hurry or are lazy don’t constantly take the time to measure or set up to your organisation’ specs.

Plainly defining your expectations is a necessary step in conserving time and money. Stating what and how you want things done will prevent interaction errors, product misordering and the waste of your resources. Most significantly, it will help ensure that the job is carried out in the manner in which best represents your business.

5. Have a Foreman

Having a Foreman or a knowledgeable representative onsite to make sure that installation is going inning accordance with your requirements and products are not going to waste can be a critical part of saving you cash. When your business’s name and track record are on the line, you’ll be glad you had somebody watching out for your benefits.

6. Communicate Special Requests

Making sure you have photo documentation can help you and your labor crews make precise choices prior to a job starts, rather than being reactive to potential problems not recorded by sales representatives or insurance adjusters. If there are locations that need special attention, make sure your sales rep supplies clear images showing what needs to be done, and where. It’s likewise a good idea to have photos of the whole task site, not just damage or workspace.

You may have that someone on your group with more technical know-how that can recognize issues prior to you order materials, or go onsite. This can help you be a more proactive contractor, when you do not need to slow down work or agreements with Change Orders for problems that could have been solved previously.

Great Information on White Roofing Systems

Building owners and supervisors deal with some difficult decisions when it comes time to change the roofing on their industrial, commercial or institutional buildings. For decades now, one of the seemingly simplest parts of that choice has actually been to go green and define a well-insulated, highly reflective roofing system.


Cool roofing, mostly systems topped with a white-colored membrane, continues as the beloved of the building envelope. When a structure owner or manager chooses a white roof, the individual typically thinks that his or her task is done for 15-20 years. With the exception of regular upkeep to keep the drains clear and the penetrations and edges watertight, they may be right.


There is, nevertheless, another element to low-slope roofing upkeep in the age of the cool roof. You should keep them clean if you anticipate to benefit from the reflective residential or commercial properties of a white or gently colored membrane.


I’m not thinking about participating in the merits of an extremely reflective membrane, or which is the best, or if they supply the best roi. I’m driving at a point based upon the presumption that the owner bought an item with particular expectations. If the individual anticipated to buy a brand-new, bright-white reflective roofing to last 2 of the expected 20 years of service life, then I have not much of a point to make. If the owner purchased a bright-white reflective roof assuming that’s exactly what it would be for the entire service life, then I think there’s an appealing chance for owners and specialists to realize that won’t take place without some preventative maintenance.


In the majority of parts of this nation, the air is reasonably tidy. Regardless, there’s still a great deal of product flying through the air that ends up resting on the surfaces of roofs. The collection of contamination, pollen, dust and air-borne dirt conspires to take the white straight off the roofing beginning the day installation is completed.


Providing to come back and keep the roof tidy should become part of an upkeep program to keep the roofing system watertight. My belief is the building owner and supervisor anticipate to reap the benefits of a white membrane, and they might be just as going to keep it white and reflective as they are to keep the rain from their building.


So, you’re a roofer. You’re not a janitor. Anybody can clean the roof, right? No way. Working securely at height is your specialty, and the last thing you or the structure owner requires is someone besides a proficient roofing contractor on the roofing to do anything to the roofing covering.


If your roofing company uses roof-maintenance services, roof cleaning need to certainly be on your list of offerings. If you’re not presently offering a roof-cleaning service, you actually need to check into it right now. It’s not just another service you can sell; it’s a way to include higher value while setting yourself apart from the majority of your competition.


Visit US Restorations for more information on white roofing systems.

What to Look for When Buying Roofing Shoes

A great deal of tasks does require people to stroll on a few roofings to set up specific things and having the right shoes can make a huge distinction for your own security. The best shoes for roofing can likewise be utilized in numerous other locations of life and therefore these shoes end up being multifunctional. Roofing shoes can save your life and one slip or bad step can put you in danger of threatening your profession as well as becoming disabled.

We have decided to take that risk on a few roofs to try out a few of these shoes and see if they truly can provide more grip and much better convenience on the roof. When you are sure of your footwear, you will also be able to perform the task much better and have confidence in your own capabilities, while all at once ensuring that you are protected from bad actions and the occasional slippery roof.

It is not that simple to get the ideal shoes for roofing and therefore, we have a developed guide of features that you have to try to find to guarantee that you have the very best set to keep you safe on the roofs:

Features to search for in roofing shoes

When it pertains to securing your life, it is vital to take the essential warns to ensure that you have the very best quality. The price ought to not be the first thing on your mind, however we have searched for the most budget friendly features for you to look for.

1. Grip

The most dangerous thing that could potentially happen on a rooftop is the fact that you could slip. To counter this, you have to try to find shoes that will have you safeguarded and ensure that this does not take place. We believe that best grip is the most important thing to look for.

2. Convenience.

Having uneasy shoes on a roofing job can hinder your confidence and thus you will be more irritated with the shoes and unable to effectively perform your job. We recommend that you make certain the midsole is comfortable and the shoes are abrasion resistant.

3. Weight.

In many other tasks, the weight is not really that essential, but we feel that having shoes which are too heavy will truly harm your working capabilities and you will have to ensure that the weight does not drag you down. We recommend looking for light-weight shoes to fight this and make the working experience better.

These 3 features are the most important and we believe that you should really look for them in your pair of roofing shoes. These functions can also be viewed as minor changes to the shoe and therefore they will not cost a fortune to have.

Roofing is a high-risk activity that most of us either love it or hate it. No matter what your feelings are, if you need to do roofing, then you need to take care about the work boots that you pick for it.

Visit for additional roofing information.

Algae Resistant Roofing System Roofing Shingles

The Copper Principle


The idea behind algae immune roof tiles is in fact quite simple. Copper, which is a cornerstone in this brand-new innovation of shingles, quits algae before it affixes to your residence. House owners can now acquire roof shingles that have actually copper built directly right into the tinted granules. The copper isn’t visible, but it’s existence is absolutely really felt by unsuspecting algae as it is incapable to survive on your roof covering’s surface area. With use of these new products, your entire roofing system ends up being an inhospitable host to algae. Expectedly, these roof shingles will set you back a few additional dollars, but are well worth the extra price when you factor the expense of algae elimination. The copper or zinc present in algae immune tiles are triggered further by rainfall, which distributes the algae fighting parts even further along the roofing’s surface area. Rainfall usually promotes wetness on the roof, which works as a breeding ground for algae. The good news is, that’s no more the case thanks to algae resistant roofing tiles.


Numerous homeowners are strained with undesirable residence guests annually. It’s not the sort of visitors that you’re considering, nevertheless, as this guest does not get in the home. It invites itself to rest on your roofing system and also triggers unpleasant staining. It’s algae and it impacts a great deal of property owners, specifically those that stay in areas of high moisture. Algae, however, doesn’t discriminate against those who don’t reside in very humid environments. It will certainly affix to any kind of roofing as well as can be carried through wind, squirrels, birds, and so on


Producers Of Algae Resistant Roofing Tiles


Much of today’s top shingle makers offer algae resistant roof covering tiles, which can be mounted by a neighborhood roofer. They have accessibility to a variety of products, consisting of roof shingles with attractive shades to compliment your house. A roofing contractor typically gets a discount on these products as well as, then, might have the ability to pass that cost savings onto the client. In most cases, warranties are even supplied to cover algae immune shingles. Constantly choose a firm that supports their product.


Finding A Specialist


A specialist roofing contractor in your location will certainly be able to order, as well as install, your selection of algae immune roofing system shingles. After finding the perfect service provider, ask them for a quote as well as an anticipated duration. It may be a good idea to get several quotes from various contractors prior to making a decision. Recognizing that your roof is protected, from undesirable algae, will certainly give you a greater satisfaction and also enable your home to continue to be beautiful and fungus-free.

For more information on algae immune roofing services, visit

Copper Is the Solution for Challenging Residential Roof Restoration

Copper Is the Solution for Challenging Residential Roof Restoration

This home in Alexandria, Va., was retrofitted with a copper double-lock standing seam roof system

This home in Alexandria, Va., was retrofitted with a copper double-lock standing seam roof system installed by Wagner Roofing. The 16-ounce copper roof panels were 17 inches wide. Photos: Landmarks Photography—Jay Stearns

“We like the tough jobs,” says Dean Jagusch, president and owner of Wagner Roofing Company. “We like the intricate jobs.”

Headquartered in Hyattsville, Md., Wagner Roofing has served the Washington area market for more than a century. “We specialize in historic restoration and innovative architectural roofing and sheet metal,” Jagusch notes. “We’re full service. We do slate, copper, tile, and have a low-slope commercial division as well. But our trophy stuff tends to be of the steep-slope variety.”

A recent residential restoration project in Alexandria, Va., certainly qualifies as “trophy stuff,” taking home a North American Copper in Architecture Award from the Copper Development Association (CDA) in the “Restoration: Roof and Wall” category.

It’s easy to see why. The origami-inspired design features multiple roof angles, but the daring design was problematic. Even though the home was relatively new, the owners were plagued by leaks. Along with Restoration Engineering Inc. of Fairfax, Va., Wagner Roofing was called in to consult on the project, determine the source of the leaks, and come up with a solution.

The original galvalume standing seam roof channeled the water into a large, stainless steel internal gutter with roof drains. Jagusch found that the leaks were occurring at two types of critical points. First, there were leaks where the internal roof drains met the central gutter. The other problem spots were along the pitch transitions.

Jagusch felt that installing a conventional-style painted galvalume roofing system in those spots was almost impossible. “We felt that was since it was an area that was failing, we wanted a metal we could work with when we met a transition and turn the panels vertical where we needed to without having to break them and rely on rivets and caulk,” he says.

Custom five-sided downspouts were fabricated

Custom five-sided downspouts were fabricated, but large windows at the back of the home offered few options for support. The downspouts were attached up under the framing system. Photos: Landmarks Photography—Jay Stearns

Copper was the answer. “The detailing was pretty tough to do, so we recommended changing it to copper so we could work with it, be able to solder and have a more seamless roofing assembly,” Jagusch recalls.

Another key to the project was redesigning how the roof drained. “We decided to push all the water to the exterior,” he says. “We collaborated with Restoration Engineering and we fleshed out the original redesign.”

The team decided that installing a copper roof system with a new drainage plan would be the best way to eliminate the leaks and keep the inspiring look the homeowners desired.

“We wanted to eliminate the drains and push all the water to the exterior, so that’s why we went for the re-slope of the big central gutter,” Jagusch says. “Also, at the transitions, we wanted to make sure we were 100 percent watertight, so we used a combination of turning up panels and soldered cleats to get everything into place.”

Solving the Puzzle

With its intersecting planes, the roof made laying out the panels an intricate puzzle. “You also had large expanses of roofing that changed pitch throughout,” Jagusch explains. “Panels had to be laid correctly because not only does the roof slope up, but it also slopes sideways. The layout of the panels was critical from the get-go. We all looked at it and agreed that we would follow parallel to the actual trusses, which we felt was the best solution.”

The old roof system was removed and stripped down to the 3/4–inch plywood deck. “We covered the entire roof deck with Grace Ultra,” said Jagusch. “We then used a slip sheet and installed 1-inch-high, double lock, 17-inch-wide, 16-ounce copper standing seam panels.”

Photos: Landmarks Photography—Jay Stearns

Photos: Landmarks Photography—Jay Stearns

Panels were roll formed at the Wagner metal shop out of 20-inch-wide coils using an ESE roll former and trailered to the jobsite. Approximately 5,400 square feet of copper panels were installed on the project. The double-lock seams were mechanically seamed. Twenty-ounce copper flat-seamed panels were used in the large valleys.

The safety plan included full scaffolding during every phase of the project. “We have our own safety scaffolding system,” Jagusch says. “Our guys demand it on our jobs, and we demand it of them to come home safely every day. We are very proud of our safety record. It’s front of mind for us.”

In addition to the roof, all of the metal cladding was replaced on the southeast feature wall. The top of the wall was reconfigured to accommodate the new sloped valley. Where the wall met the roof, a band was fabricated to match the top part of the fascia. Other details included copper cladding for the chimney.

Drainage was redirected to the perimeter, where custom-fabricated gutters were installed. “On the west side, the roof was originally designed to dump off straight onto a rock feature on the ground, but we fashioned a custom copper box gutter about 35 or 40 feet long,” Jagusch states.

At the either end of the large internal gutter and at the end of a large valley, shop-fabricated copper conductor heads were installed. Custom five-sided downspouts were fabricated, but installing them posed another challenge, as large window areas offered few options for support. The downspouts had to be snugged up under the framing system.

“Everything had to work with the other building components,” Jagusch explains. “One of the tougher things on this project was being able to have the function and the form both top of mind, in that order. The key was to make the functional stuff look good.”

Showpiece Project

The project was completed about a year ago, and the copper has begun to change in color. “The copper now has a gorgeous bronze, kind of purplish hue to it,” notes Jagusch. “I think it will eventually develop a green patina, but with the way the environment is these days, I think it will take 15 years or so before it gets to that point. That’s the cool thing about copper—it’s a natural, breathing material that is constantly changing, constantly evolving.”

Copper cladding was installed on a feature wall

Copper cladding was installed on a feature wall, which also featured changes in slope. The top of the wall was reconfigured and a band was added to match the top part of the fascia. Photos: Landmarks Photography—Jay Stearns

Wagner Roofing has a maintenance agreement in place on the home, so Jagusch has stayed in touch with the owners and kept tabs on the project, which is performing well. “I’ve got just one hell of a team here,” he says. “It wasn’t just one estimator that went out and brought this thing in. In our business, estimating and roofing is a team sport. We kicked this thing around a lot with all divisions of the company, from estimating to operations to the actual installers before we finally settled on a number for this thing.”

“We work on some pretty spectacular places, and of course this is one of them,” he concludes. “We like a challenge, and this is the stuff that my team really loves to get their teeth into.”

Published at Wed, 04 Oct 2017 07:00:46 +0000

K-NRG Seal™ VP

K-NRG Seal™ VP

KARNAK, an industry-leading manufacturer of reflective coatings, sealants and cements, recently announced the launch of K-NRG Seal VP, a high-performance vapor-permeable air barrier for above-grade wall application.   

K-NRG Seal VP expands KARNAK offerings, which include roofing, damp-proofing and waterproofing products; fabrics and repair tapes; caulks, sealant and flooring products; and elastomeric products.  

Published at Wed, 04 Oct 2017 13:00:00 +0000

MRCA to Release SHARP New Employee Orientation Video at 2017 Trade Show

MRCA to Release SHARP New Employee Orientation Video at 2017 Trade Show

There will be a show-only special price for this new SHARP video for anyone attending the free trade show October 17 and 18.

MRCA is releasing a new edition of the SHARP new employee orientation video. The video is a helpful tool for training new members of your crew.

See a preview of the video.

Contractors receive a free trade show pass. Register online today.

Published at Wed, 04 Oct 2017 14:51:13 +0000

North Carolina Middle School Generates More Energy Than It Uses

North Carolina Middle School Generates More Energy Than It Uses

Sandy Grove Middle School in Hoke County, N.C.

Sandy Grove Middle School in Hoke County, N.C., was designed to be an energy-positive building. It generates 40 percent more energy than it consumes. Photo: Mathew Carbone Photography

When Robbie Ferris first presented the idea of a school building that generates more energy than it uses, people were skeptical. Now he can point to Sandy Grove Middle School in Hoke County, N.C., as proof that a high-performance school building can go well beyond net zero and generate 40 percent more energy than it consumes.

Ferris is the president of SfL+a Architects and manager at Firstfloor, a development company that specializes in public-private partnerships and design-build-operate agreements. “We designed the building, we own it and we lease it to the school district,” he says. “We monitor all of the systems remotely. One of the reasons we do that is because when you put really high-performance systems in buildings, you have to make sure they are operating at peak efficiency. It can take time to make sure everything is optimized.”

Three years after completion, Sandy Grove Middle School is outperforming its energy models, and the building continues to win accolades. It recently received Energy Star 100 Certification and has been recognized as the nation’s most energy positive school.

“Sandy Grove Middle School is a perfect example of a high-performance facility,” says Ferris. “With the public-private lease-back model, everyone wins. The students receive a quality school, it fits in to the school system budget, and it is energy efficient to help both total cost and our environment.”

The building’s systems were designed to be as energy-efficient as possible, and that includes the roof, which features an array of photovoltaic (PV) panels to generate electricity. “We wanted a roof that would last 30 years,” Ferris notes. “We’ve had a tremendous amount of success with TPOs, and metal roofs as well. This particular client wanted a metal roof look from the front, but they were very open to a membrane roof on other parts of the building. We made the decision to put the metal roof on the front of the building and a TPO on the wings at the back of the building.”

On this project, the warranties were important considerations, along with durability and energy efficiency. SfL+a specified a standing seam metal roof system manufactured by Dimensional Metals Inc. and a TPO system manufactured by GenFlex. “Obviously, if you’re putting a couple of million dollars’ worth of solar panels on your roof, you want to make sure you have a roof that is going to be problem free.”

A Smooth Installation

The installation was a challenging one, but everything went smoothly, notes Aaron Thomas, president and CEO of Metcon Inc. Headquartered in Pembroke, N.C., Metcon is a full-service general contractor that specializes in energy positive commercial buildings, so it was perfectly suited to serve as the construction manager on the project.

Photovoltaic panels were installed

Photovoltaic panels were installed on both the standing seam metal roof and the TPO system. The systems on the low-slope roof sections are fully ballasted, and both sections were installed without penetrating the roof system. Photo: SfL+a Architects

Thomas and Ryan Parker, senior project manager with Metcon, coordinated the work of subcontractors on the job, including the Youngsville, N.C. branch of Eastern Corp., which installed the TPO and metal roofs, and PowerSecure, the solar installer on the project, based in Wake Forest, N.C.

The roof systems covered 85,000 square feet, and Sharp PV panels were installed on both the metal roof and the TPO system. Solar panels were also installed on freestanding structures called “solar trees.” Each solar tree is 20 feet tall, 25 feet wide and weighs 3,200 pounds.

“The TPO roof system was upgraded to an 80-mil product due to solar panels being added to the roof,” Parker notes. “It was 100 percent ballasted on the low-slope sections, with slip sheets being used below the racking on the TPO roof.”

On the metal roof, clips manufactured by S-5! were used to affix the solar racking to the seams. “There are no penetrations for the frames, and penetrations for the electrical wiring went through vertical walls, not the roof,” Parker says. “There were no penetrations anywhere in the roof system, which made all of the warranties that much easier to keep intact.”

The biggest challenges on the project, according to Parker, were coordinating the different scopes of work and ensuring all of the manufacturers’ warranty considerations were met. “We had two different kinds of roofs, both coupled with solar panels,” Parker says. “Like any rooftop with photovoltaic products, there had to be special attention paid to the warranties of all parties involved. Both Genflex and DMI were closely involved in coordinating details to ensure that the owner achieved a great roof free of defects.”

The building’s systems were designed for energy efficiency

The building’s systems were designed for energy efficiency, and the roof features an array of photovoltaic panels to generate electricity. Photo: Mathew Carbone Photography

One key was developing a detailed schedule and keeping everyone on it. “We would meet once a week and huddle up on how it was progressing and what else needed to be done,” Parker recalls. “We found that by using a collaborative submittal sharing platform, all of the varying parts and pieces could be checked by all parties to ensure compatibility.”

There were multiple safety concerns associated with combining solar panels to the roofing system, so everyone had to be on the same page. “The roofing subcontractor and the solar subcontractor performed a joint safety plan that utilized common tie off points,” Parker notes. “The job had zero lost time.”

“Everyone coordinated their work and it was a great team effort,” Ferris says. “It was one of the smoothest jobs I’ve ever seen. We have not had a single leak on that project—not a single problem.”

Proof Positive

For Ferris, the greatest obstacle on energy-positive projects convincing members of the public and governmental agencies of the benefits. “The biggest challenges had nothing to do with construction; they had to do with just doing something new and different,” he says. “The toughest challenge was getting the school board, the county commissioners, the public and the review agencies on board. It took a very long time—and lots of meetings.”

Photo: SfL+a Architects

Now Ferris can point to Sandy Grove as an example of just how a high-performance school building can pay huge dividends. “As soon as you see it in real life, you’re on board,” he says. “It’s very exciting for people to see it. If we can get people to the school, they’ll walk away convinced it is the right thing to do.”

With Sandy Grove, the school district has a 30-year lease with an option to purchase. Ferris believes the lease model is the perfect solution for educators. “We’re responsible for any problems for the life of the lease,” he says. “If a problem does come up, we usually know about it before the school does because we monitor the systems remotely online.”

“In their world, buildings are a distraction from educating kids,” Ferris concludes. “This is one building that is not a distraction.”


Building Owner: Firstfloor, Inc., Winston-Salem, N.C.,
Architect: SfL+a Architects, Raleigh, N.C.,
Construction Manager: Metcon Inc., Pembroke, N.C.,
Roofing Contractor: Eastern Corp., Youngsville, N.C.
Photovoltaic Panel Installer: PowerSecure, Wake Forest, N.C.,
Metal Roof System Manufacturer: Dimensional Metals Inc.,
TPO Roof System Manufacturer: GenFlex Roofing Systems,

Published at Wed, 04 Oct 2017 12:30:24 +0000

Southern Charm: Graham Roofing

Southern Charm: Graham Roofing

Bobby Hooks started a roofing company with two friends as a means to make money while still in college. Nearly five decades later he’s built a business legacy that rivals any competitor in his market, and fostered an extended family of loyal employees still getting it done on a daily basis — continuing to make Graham Roofing Inc. (GRI) one of strongest commercial and industrial roofing firms in the Deep South.

While it may not have been the original plan he had in mind when he entered Mississippi State University in 1968, roofing turned out to be the best avenue for Hooks to put his long-standing work ethic and years studying at MSU’s College of Business and Industry to the test. After college, the trio continued to work on the business and officially incorporated in 1971, a few years before the EPDM explosion and other product advancements revolutionized commercial roofing across the country.

Published at Wed, 04 Oct 2017 04:00:00 +0000

New Construction Project Tests Contractor’s Mettle

New Construction Project Tests Contractor’s Mettle

Photos: Lynn Cromer Photography, Ferris, Texas

Photos: Lynn Cromer Photography, Ferris, Texas

Independence High School in Frisco, Texas, was conceived as an impressive new construction project on a tight schedule. The standing seam metal roof of the building was a key component in the architectural planning, as it was designed to provide aesthetic appeal for the massive structure while minimizing the view of mechanical equipment for passers-by on the ground.

The roof also was comprised of several low-slope sections, which were covered with a modified bitumen system. Both the metal and modified systems contributed to the building’s energy efficiency, helping the project achieve LEED Silver status.

The roof systems were installed by the Duncanville, Texas, branch of Progressive Roofing Services. Randy Dickhaut, the company’s general manager, indicated the project was completed in approximately one year—an ambitious schedule for a job of this size. “It was a challenging new construction job,” he says. “There were a lot of logistics involved, but in general, the job went very well.

A Tale of Two Roofs

The first goal of the project was drying in the metal decking. A two-ply, hot–mopped modified bitumen system manufactured by Johns Manville was installed on 24 decks totaling approximately 195,000 square feet of low-slope roof area. The system was applied over two layers of 2 1/2-inch polyiso insulation and 1/2-inch JM Securock cover board. The system was topped with an Energy-Star rated cap sheet, DynaGlas FR CR.

Photos: Lynn Cromer Photography, Ferris, Texas

Photos: Lynn Cromer Photography, Ferris, Texas

In the nine sections where the 88,000 square feet of metal roofing was installed, two layers of 2 1/2-inch polyiso insulation were attached, along with plywood decking and self-adhering TAMKO TW Tile and Metal underlayment. The standing seam metal roof system was manufactured by McElroy Metal, and the company provided the manpower and equipment to roll form the panels on the job site. Roof panels were the company’s 22-gauge Maxima 216 panels in Weathered Galvalume. These panels were complemented by 24-gauge Flush panels on walls and soffits.

The roll former was mounted on a scissor-lift truck. The eaves of the building were approximately 36 feet off of the ground, so a sacrificial panel was used to create a bridging effect to help guide panels to the roof. “Basically, the roll former went right along with us,” Dickhaut recalls. “We would pull 30 or 40 squares of panels, then drop the machine and move to the next spot. We were able to roll the panels right off the machine and lay them in almost the exact spot they would be installed.”

Photos: Lynn Cromer Photography, Ferris, Texas

The length of some of the panels posed a challenge, and as many as 12 crew members were needed to guide them into place for installation. In the steep-slope sections, crew members had to be tied off 100 percent of the time, so retractable lanyards were used to help keep safety lines out of the way.

The roof was mechanically seamed using a self-propelled industrial roof seamer manufactured by D.I. Roof Seamers. “We call it walking the dog,” notes Dickhaut. “One man can operate the equipment, and he just walks it every inch of every seam.”

The metal roof was designed to hide the mechanical equipment for the building, and Progressive Roofing completed work on two deep mechanical wells before the HVAC equipment was installed. “In the wells, we used McElroy’s Flush panels for the vertical surfaces and transitioned to the metal roofing,” notes Dickhaut. “In the bottom of the mechanical wells, we installed the Johns Manville modified roof and flashed the curbs.”

Rising to the Challenge

Dickhaut points to a few challenges on the job, including the length of the panels and the weather. “Overall, the job went really well,” he says. “The architects did a great job on the design, and McElroy has really good details. It was a pretty straightforward process. There was a lot of wind and rain we had to cope with. When you have a 100-foot panel that you can’t kink or scratch, it can get kind of tricky. You just have to be very careful.”

Photos: Lynn Cromer Photography, Ferris, Texas

Photos: Lynn Cromer Photography, Ferris, Texas

The Texas weather made the schedule unpredictable. “We were on that job over a year, so we caught all four seasons,” he says. “Weather had a huge impact. We dealt with extreme heat, humidity, snow, ice, mud, monsoon-type rains. Texas throws anything and everything at you.”

Whatever the conditions, Progressive Roofing was ready. “We show up locked and loaded,” Dickhaut says. “We attack it. We have seasoned veteran roofers that lead the pack. On that particular project, we had an architect, roofing consultants, an owner’s rep, and a general contractor. We would also bring in the McElroy and JM reps periodically for consultation. It’s really a team effort.”


Architect: Corgan Associates Inc., Dallas
General Contractor: Lee Lewis Construction Inc., Dallas
Roofing Contractor: Progressive Roofing Services Inc., Duncanville, Texas

Published at Tue, 03 Oct 2017 21:00:10 +0000