The Best Ways For Roofing Contractors To Save Money


Every organization has their own finest practices, suggestions and tricks when it pertains to responsibly saving money on the job. It can be simple to brush these aside when you’re in a rush, however when you consider making small, however meaningful changes to the method you handle your products, labor and technology, you can eventually see those changes shown in savings for your service by the end of the year.

For bonus info on how your roofing company can save money, visit aceroofco.com

1. Buy Materials wholesale

If you have the area, purchasing pallets of items that you utilize on every job, such as nails, flashing, or underlayment’s, can improve your purchase rate. Rather than buying job-by-job, having a stockpile on products you use all the time makes a great deal of sense for your teams, and your wallet.

2. Fine-tune your Waste Factors and Material Calculations

When you are attempting to get a quote or order assembled quickly, it can be appealing to utilize the blanket numbers all of us know, like 10% waste for a gable roof, or 15% for a hip one. Rather, taking a look at waste from a private roofing component view versus a total one can lead to a more precise takeoff, more competitive costs, and less overage/short products at the end of the task. Invest the time now to figure out what does it cost? waste enters into a valley, rake, or hip, and you might be amazed at how much more precise your work ends up being!

3. The Time Factor

The saying “time is cash” is true for any service, and can be especially crucial when it pertains to your labor and crews on a task site. Lacking material at the end of the day means work will need to stop to send a runner out for an extra box of nails or more shingles. Often, the crewman who are sent out will charge a trip cost, costing you cash, and decreasing the task in general.

On the other side, if you purchase excessive material, you either need to eat the costs, or somebody’s time returning and getting credit from a supply home. Producing more accurate calculations and orders will cost you a bit more time upfront, but save you numerous hours and dollars in the long-lasting.

4. Set Expectations

Discovering a team indicates more than just looking for bodies that can do the work. When you are bringing a new one on, make certain you are very clear on how YOUR company does things, and what they anticipate. Lots of roofing companies will prefer one or two material producers, and each of them will have advised installation guidelines. Ensure you offer your crews with those instructions, in their language– crews that remain in a hurry or are lazy don’t constantly take the time to measure or set up to your organisation’ specs.

Plainly defining your expectations is a necessary step in conserving time and money. Stating what and how you want things done will prevent interaction errors, product misordering and the waste of your resources. Most significantly, it will help ensure that the job is carried out in the manner in which best represents your business.

5. Have a Foreman

Having a Foreman or a knowledgeable representative onsite to make sure that installation is going inning accordance with your requirements and products are not going to waste can be a critical part of saving you cash. When your business’s name and track record are on the line, you’ll be glad you had somebody watching out for your benefits.

6. Communicate Special Requests

Making sure you have photo documentation can help you and your labor crews make precise choices prior to a job starts, rather than being reactive to potential problems not recorded by sales representatives or insurance adjusters. If there are locations that need special attention, make sure your sales rep supplies clear images showing what needs to be done, and where. It’s likewise a good idea to have photos of the whole task site, not just damage or workspace.

You may have that someone on your group with more technical know-how that can recognize issues prior to you order materials, or go onsite. This can help you be a more proactive contractor, when you do not need to slow down work or agreements with Change Orders for problems that could have been solved previously.


Great Information on White Roofing Systems


Building owners and supervisors deal with some difficult decisions when it comes time to change the roofing on their industrial, commercial or institutional buildings. For decades now, one of the seemingly simplest parts of that choice has actually been to go green and define a well-insulated, highly reflective roofing system.

 

Cool roofing, mostly systems topped with a white-colored membrane, continues as the beloved of the building envelope. When a structure owner or manager chooses a white roof, the individual typically thinks that his or her task is done for 15-20 years. With the exception of regular upkeep to keep the drains clear and the penetrations and edges watertight, they may be right.

 

There is, nevertheless, another element to low-slope roofing upkeep in the age of the cool roof. You should keep them clean if you anticipate to benefit from the reflective residential or commercial properties of a white or gently colored membrane.

 

I’m not thinking about participating in the merits of an extremely reflective membrane, or which is the best, or if they supply the best roi. I’m driving at a point based upon the presumption that the owner bought an item with particular expectations. If the individual anticipated to buy a brand-new, bright-white reflective roofing to last 2 of the expected 20 years of service life, then I have not much of a point to make. If the owner purchased a bright-white reflective roof assuming that’s exactly what it would be for the entire service life, then I think there’s an appealing chance for owners and specialists to realize that won’t take place without some preventative maintenance.

 

In the majority of parts of this nation, the air is reasonably tidy. Regardless, there’s still a great deal of product flying through the air that ends up resting on the surfaces of roofs. The collection of contamination, pollen, dust and air-borne dirt conspires to take the white straight off the roofing beginning the day installation is completed.

 

Providing to come back and keep the roof tidy should become part of an upkeep program to keep the roofing system watertight. My belief is the building owner and supervisor anticipate to reap the benefits of a white membrane, and they might be just as going to keep it white and reflective as they are to keep the rain from their building.

 

So, you’re a roofer. You’re not a janitor. Anybody can clean the roof, right? No way. Working securely at height is your specialty, and the last thing you or the structure owner requires is someone besides a proficient roofing contractor on the roofing to do anything to the roofing covering.

 

If your roofing company uses roof-maintenance services, roof cleaning need to certainly be on your list of offerings. If you’re not presently offering a roof-cleaning service, you actually need to check into it right now. It’s not just another service you can sell; it’s a way to include higher value while setting yourself apart from the majority of your competition.

 

Visit US Restorations for more information on white roofing systems.


What to Look for When Buying Roofing Shoes


A great deal of tasks does require people to stroll on a few roofings to set up specific things and having the right shoes can make a huge distinction for your own security. The best shoes for roofing can likewise be utilized in numerous other locations of life and therefore these shoes end up being multifunctional. Roofing shoes can save your life and one slip or bad step can put you in danger of threatening your profession as well as becoming disabled.

We have decided to take that risk on a few roofs to try out a few of these shoes and see if they truly can provide more grip and much better convenience on the roof. When you are sure of your footwear, you will also be able to perform the task much better and have confidence in your own capabilities, while all at once ensuring that you are protected from bad actions and the occasional slippery roof.

It is not that simple to get the ideal shoes for roofing and therefore, we have a developed guide of features that you have to try to find to guarantee that you have the very best set to keep you safe on the roofs:

Features to search for in roofing shoes

When it pertains to securing your life, it is vital to take the essential warns to ensure that you have the very best quality. The price ought to not be the first thing on your mind, however we have searched for the most budget friendly features for you to look for.

1. Grip

The most dangerous thing that could potentially happen on a rooftop is the fact that you could slip. To counter this, you have to try to find shoes that will have you safeguarded and ensure that this does not take place. We believe that best grip is the most important thing to look for.

2. Convenience.

Having uneasy shoes on a roofing job can hinder your confidence and thus you will be more irritated with the shoes and unable to effectively perform your job. We recommend that you make certain the midsole is comfortable and the shoes are abrasion resistant.

3. Weight.

In many other tasks, the weight is not really that essential, but we feel that having shoes which are too heavy will truly harm your working capabilities and you will have to ensure that the weight does not drag you down. We recommend looking for light-weight shoes to fight this and make the working experience better.

These 3 features are the most important and we believe that you should really look for them in your pair of roofing shoes. These functions can also be viewed as minor changes to the shoe and therefore they will not cost a fortune to have.

Roofing is a high-risk activity that most of us either love it or hate it. No matter what your feelings are, if you need to do roofing, then you need to take care about the work boots that you pick for it.

Visit nrcca.com for additional roofing information.


Algae Resistant Roofing System Roofing Shingles


The Copper Principle

 

The idea behind algae immune roof tiles is in fact quite simple. Copper, which is a cornerstone in this brand-new innovation of shingles, quits algae before it affixes to your residence. House owners can now acquire roof shingles that have actually copper built directly right into the tinted granules. The copper isn’t visible, but it’s existence is absolutely really felt by unsuspecting algae as it is incapable to survive on your roof covering’s surface area. With use of these new products, your entire roofing system ends up being an inhospitable host to algae. Expectedly, these roof shingles will set you back a few additional dollars, but are well worth the extra price when you factor the expense of algae elimination. The copper or zinc present in algae immune tiles are triggered further by rainfall, which distributes the algae fighting parts even further along the roofing’s surface area. Rainfall usually promotes wetness on the roof, which works as a breeding ground for algae. The good news is, that’s no more the case thanks to algae resistant roofing tiles.

 

Numerous homeowners are strained with undesirable residence guests annually. It’s not the sort of visitors that you’re considering, nevertheless, as this guest does not get in the home. It invites itself to rest on your roofing system and also triggers unpleasant staining. It’s algae and it impacts a great deal of property owners, specifically those that stay in areas of high moisture. Algae, however, doesn’t discriminate against those who don’t reside in very humid environments. It will certainly affix to any kind of roofing as well as can be carried through wind, squirrels, birds, and so on

 

Producers Of Algae Resistant Roofing Tiles

 

Much of today’s top shingle makers offer algae resistant roof covering tiles, which can be mounted by a neighborhood roofer. They have accessibility to a variety of products, consisting of roof shingles with attractive shades to compliment your house. A roofing contractor typically gets a discount on these products as well as, then, might have the ability to pass that cost savings onto the client. In most cases, warranties are even supplied to cover algae immune shingles. Constantly choose a firm that supports their product.

 

Finding A Specialist

 

A specialist roofing contractor in your location will certainly be able to order, as well as install, your selection of algae immune roofing system shingles. After finding the perfect service provider, ask them for a quote as well as an anticipated duration. It may be a good idea to get several quotes from various contractors prior to making a decision. Recognizing that your roof is protected, from undesirable algae, will certainly give you a greater satisfaction and also enable your home to continue to be beautiful and fungus-free.

For more information on algae immune roofing services, visit arsrestorations.net.


Copper Is the Solution for Challenging Residential Roof Restoration


Copper Is the Solution for Challenging Residential Roof Restoration

This home in Alexandria, Va., was retrofitted with a copper double-lock standing seam roof system

This home in Alexandria, Va., was retrofitted with a copper double-lock standing seam roof system installed by Wagner Roofing. The 16-ounce copper roof panels were 17 inches wide. Photos: Landmarks Photography—Jay Stearns

“We like the tough jobs,” says Dean Jagusch, president and owner of Wagner Roofing Company. “We like the intricate jobs.”

Headquartered in Hyattsville, Md., Wagner Roofing has served the Washington area market for more than a century. “We specialize in historic restoration and innovative architectural roofing and sheet metal,” Jagusch notes. “We’re full service. We do slate, copper, tile, and have a low-slope commercial division as well. But our trophy stuff tends to be of the steep-slope variety.”

A recent residential restoration project in Alexandria, Va., certainly qualifies as “trophy stuff,” taking home a North American Copper in Architecture Award from the Copper Development Association (CDA) in the “Restoration: Roof and Wall” category.

It’s easy to see why. The origami-inspired design features multiple roof angles, but the daring design was problematic. Even though the home was relatively new, the owners were plagued by leaks. Along with Restoration Engineering Inc. of Fairfax, Va., Wagner Roofing was called in to consult on the project, determine the source of the leaks, and come up with a solution.

The original galvalume standing seam roof channeled the water into a large, stainless steel internal gutter with roof drains. Jagusch found that the leaks were occurring at two types of critical points. First, there were leaks where the internal roof drains met the central gutter. The other problem spots were along the pitch transitions.

Jagusch felt that installing a conventional-style painted galvalume roofing system in those spots was almost impossible. “We felt that was since it was an area that was failing, we wanted a metal we could work with when we met a transition and turn the panels vertical where we needed to without having to break them and rely on rivets and caulk,” he says.

Custom five-sided downspouts were fabricated

Custom five-sided downspouts were fabricated, but large windows at the back of the home offered few options for support. The downspouts were attached up under the framing system. Photos: Landmarks Photography—Jay Stearns

Copper was the answer. “The detailing was pretty tough to do, so we recommended changing it to copper so we could work with it, be able to solder and have a more seamless roofing assembly,” Jagusch recalls.

Another key to the project was redesigning how the roof drained. “We decided to push all the water to the exterior,” he says. “We collaborated with Restoration Engineering and we fleshed out the original redesign.”

The team decided that installing a copper roof system with a new drainage plan would be the best way to eliminate the leaks and keep the inspiring look the homeowners desired.

“We wanted to eliminate the drains and push all the water to the exterior, so that’s why we went for the re-slope of the big central gutter,” Jagusch says. “Also, at the transitions, we wanted to make sure we were 100 percent watertight, so we used a combination of turning up panels and soldered cleats to get everything into place.”

Solving the Puzzle

With its intersecting planes, the roof made laying out the panels an intricate puzzle. “You also had large expanses of roofing that changed pitch throughout,” Jagusch explains. “Panels had to be laid correctly because not only does the roof slope up, but it also slopes sideways. The layout of the panels was critical from the get-go. We all looked at it and agreed that we would follow parallel to the actual trusses, which we felt was the best solution.”

The old roof system was removed and stripped down to the 3/4–inch plywood deck. “We covered the entire roof deck with Grace Ultra,” said Jagusch. “We then used a slip sheet and installed 1-inch-high, double lock, 17-inch-wide, 16-ounce copper standing seam panels.”

Photos: Landmarks Photography—Jay Stearns

Photos: Landmarks Photography—Jay Stearns

Panels were roll formed at the Wagner metal shop out of 20-inch-wide coils using an ESE roll former and trailered to the jobsite. Approximately 5,400 square feet of copper panels were installed on the project. The double-lock seams were mechanically seamed. Twenty-ounce copper flat-seamed panels were used in the large valleys.

The safety plan included full scaffolding during every phase of the project. “We have our own safety scaffolding system,” Jagusch says. “Our guys demand it on our jobs, and we demand it of them to come home safely every day. We are very proud of our safety record. It’s front of mind for us.”

In addition to the roof, all of the metal cladding was replaced on the southeast feature wall. The top of the wall was reconfigured to accommodate the new sloped valley. Where the wall met the roof, a band was fabricated to match the top part of the fascia. Other details included copper cladding for the chimney.

Drainage was redirected to the perimeter, where custom-fabricated gutters were installed. “On the west side, the roof was originally designed to dump off straight onto a rock feature on the ground, but we fashioned a custom copper box gutter about 35 or 40 feet long,” Jagusch states.

At the either end of the large internal gutter and at the end of a large valley, shop-fabricated copper conductor heads were installed. Custom five-sided downspouts were fabricated, but installing them posed another challenge, as large window areas offered few options for support. The downspouts had to be snugged up under the framing system.

“Everything had to work with the other building components,” Jagusch explains. “One of the tougher things on this project was being able to have the function and the form both top of mind, in that order. The key was to make the functional stuff look good.”

Showpiece Project

The project was completed about a year ago, and the copper has begun to change in color. “The copper now has a gorgeous bronze, kind of purplish hue to it,” notes Jagusch. “I think it will eventually develop a green patina, but with the way the environment is these days, I think it will take 15 years or so before it gets to that point. That’s the cool thing about copper—it’s a natural, breathing material that is constantly changing, constantly evolving.”

Copper cladding was installed on a feature wall

Copper cladding was installed on a feature wall, which also featured changes in slope. The top of the wall was reconfigured and a band was added to match the top part of the fascia. Photos: Landmarks Photography—Jay Stearns

Wagner Roofing has a maintenance agreement in place on the home, so Jagusch has stayed in touch with the owners and kept tabs on the project, which is performing well. “I’ve got just one hell of a team here,” he says. “It wasn’t just one estimator that went out and brought this thing in. In our business, estimating and roofing is a team sport. We kicked this thing around a lot with all divisions of the company, from estimating to operations to the actual installers before we finally settled on a number for this thing.”

“We work on some pretty spectacular places, and of course this is one of them,” he concludes. “We like a challenge, and this is the stuff that my team really loves to get their teeth into.”

Published at Wed, 04 Oct 2017 07:00:46 +0000


K-NRG Seal™ VP


K-NRG Seal™ VP

KARNAK, an industry-leading manufacturer of reflective coatings, sealants and cements, recently announced the launch of K-NRG Seal VP, a high-performance vapor-permeable air barrier for above-grade wall application.   

K-NRG Seal VP expands KARNAK offerings, which include roofing, damp-proofing and waterproofing products; fabrics and repair tapes; caulks, sealant and flooring products; and elastomeric products.  

Published at Wed, 04 Oct 2017 13:00:00 +0000


MRCA to Release SHARP New Employee Orientation Video at 2017 Trade Show


MRCA to Release SHARP New Employee Orientation Video at 2017 Trade Show

There will be a show-only special price for this new SHARP video for anyone attending the free trade show October 17 and 18.

MRCA is releasing a new edition of the SHARP new employee orientation video. The video is a helpful tool for training new members of your crew.

See a preview of the video.

Contractors receive a free trade show pass. Register online today.

Published at Wed, 04 Oct 2017 14:51:13 +0000


North Carolina Middle School Generates More Energy Than It Uses


North Carolina Middle School Generates More Energy Than It Uses

Sandy Grove Middle School in Hoke County, N.C.

Sandy Grove Middle School in Hoke County, N.C., was designed to be an energy-positive building. It generates 40 percent more energy than it consumes. Photo: Mathew Carbone Photography

When Robbie Ferris first presented the idea of a school building that generates more energy than it uses, people were skeptical. Now he can point to Sandy Grove Middle School in Hoke County, N.C., as proof that a high-performance school building can go well beyond net zero and generate 40 percent more energy than it consumes.

Ferris is the president of SfL+a Architects and manager at Firstfloor, a development company that specializes in public-private partnerships and design-build-operate agreements. “We designed the building, we own it and we lease it to the school district,” he says. “We monitor all of the systems remotely. One of the reasons we do that is because when you put really high-performance systems in buildings, you have to make sure they are operating at peak efficiency. It can take time to make sure everything is optimized.”

Three years after completion, Sandy Grove Middle School is outperforming its energy models, and the building continues to win accolades. It recently received Energy Star 100 Certification and has been recognized as the nation’s most energy positive school.

“Sandy Grove Middle School is a perfect example of a high-performance facility,” says Ferris. “With the public-private lease-back model, everyone wins. The students receive a quality school, it fits in to the school system budget, and it is energy efficient to help both total cost and our environment.”

The building’s systems were designed to be as energy-efficient as possible, and that includes the roof, which features an array of photovoltaic (PV) panels to generate electricity. “We wanted a roof that would last 30 years,” Ferris notes. “We’ve had a tremendous amount of success with TPOs, and metal roofs as well. This particular client wanted a metal roof look from the front, but they were very open to a membrane roof on other parts of the building. We made the decision to put the metal roof on the front of the building and a TPO on the wings at the back of the building.”

On this project, the warranties were important considerations, along with durability and energy efficiency. SfL+a specified a standing seam metal roof system manufactured by Dimensional Metals Inc. and a TPO system manufactured by GenFlex. “Obviously, if you’re putting a couple of million dollars’ worth of solar panels on your roof, you want to make sure you have a roof that is going to be problem free.”

A Smooth Installation

The installation was a challenging one, but everything went smoothly, notes Aaron Thomas, president and CEO of Metcon Inc. Headquartered in Pembroke, N.C., Metcon is a full-service general contractor that specializes in energy positive commercial buildings, so it was perfectly suited to serve as the construction manager on the project.

Photovoltaic panels were installed

Photovoltaic panels were installed on both the standing seam metal roof and the TPO system. The systems on the low-slope roof sections are fully ballasted, and both sections were installed without penetrating the roof system. Photo: SfL+a Architects

Thomas and Ryan Parker, senior project manager with Metcon, coordinated the work of subcontractors on the job, including the Youngsville, N.C. branch of Eastern Corp., which installed the TPO and metal roofs, and PowerSecure, the solar installer on the project, based in Wake Forest, N.C.

The roof systems covered 85,000 square feet, and Sharp PV panels were installed on both the metal roof and the TPO system. Solar panels were also installed on freestanding structures called “solar trees.” Each solar tree is 20 feet tall, 25 feet wide and weighs 3,200 pounds.

“The TPO roof system was upgraded to an 80-mil product due to solar panels being added to the roof,” Parker notes. “It was 100 percent ballasted on the low-slope sections, with slip sheets being used below the racking on the TPO roof.”

On the metal roof, clips manufactured by S-5! were used to affix the solar racking to the seams. “There are no penetrations for the frames, and penetrations for the electrical wiring went through vertical walls, not the roof,” Parker says. “There were no penetrations anywhere in the roof system, which made all of the warranties that much easier to keep intact.”

The biggest challenges on the project, according to Parker, were coordinating the different scopes of work and ensuring all of the manufacturers’ warranty considerations were met. “We had two different kinds of roofs, both coupled with solar panels,” Parker says. “Like any rooftop with photovoltaic products, there had to be special attention paid to the warranties of all parties involved. Both Genflex and DMI were closely involved in coordinating details to ensure that the owner achieved a great roof free of defects.”

The building’s systems were designed for energy efficiency

The building’s systems were designed for energy efficiency, and the roof features an array of photovoltaic panels to generate electricity. Photo: Mathew Carbone Photography

One key was developing a detailed schedule and keeping everyone on it. “We would meet once a week and huddle up on how it was progressing and what else needed to be done,” Parker recalls. “We found that by using a collaborative submittal sharing platform, all of the varying parts and pieces could be checked by all parties to ensure compatibility.”

There were multiple safety concerns associated with combining solar panels to the roofing system, so everyone had to be on the same page. “The roofing subcontractor and the solar subcontractor performed a joint safety plan that utilized common tie off points,” Parker notes. “The job had zero lost time.”

“Everyone coordinated their work and it was a great team effort,” Ferris says. “It was one of the smoothest jobs I’ve ever seen. We have not had a single leak on that project—not a single problem.”

Proof Positive

For Ferris, the greatest obstacle on energy-positive projects convincing members of the public and governmental agencies of the benefits. “The biggest challenges had nothing to do with construction; they had to do with just doing something new and different,” he says. “The toughest challenge was getting the school board, the county commissioners, the public and the review agencies on board. It took a very long time—and lots of meetings.”

Photo: SfL+a Architects

Now Ferris can point to Sandy Grove as an example of just how a high-performance school building can pay huge dividends. “As soon as you see it in real life, you’re on board,” he says. “It’s very exciting for people to see it. If we can get people to the school, they’ll walk away convinced it is the right thing to do.”

With Sandy Grove, the school district has a 30-year lease with an option to purchase. Ferris believes the lease model is the perfect solution for educators. “We’re responsible for any problems for the life of the lease,” he says. “If a problem does come up, we usually know about it before the school does because we monitor the systems remotely online.”

“In their world, buildings are a distraction from educating kids,” Ferris concludes. “This is one building that is not a distraction.”

TEAM

Building Owner: Firstfloor, Inc., Winston-Salem, N.C., Firstfloor.biz
Architect: SfL+a Architects, Raleigh, N.C., Sfla.biz
Construction Manager: Metcon Inc., Pembroke, N.C., Metconus.com
Roofing Contractor: Eastern Corp., Youngsville, N.C.
Photovoltaic Panel Installer: PowerSecure, Wake Forest, N.C., Powersecure.com
Metal Roof System Manufacturer: Dimensional Metals Inc., DMImetals.com
TPO Roof System Manufacturer: GenFlex Roofing Systems, GenFlex.com

Published at Wed, 04 Oct 2017 12:30:24 +0000


Southern Charm: Graham Roofing


Southern Charm: Graham Roofing

Bobby Hooks started a roofing company with two friends as a means to make money while still in college. Nearly five decades later he’s built a business legacy that rivals any competitor in his market, and fostered an extended family of loyal employees still getting it done on a daily basis — continuing to make Graham Roofing Inc. (GRI) one of strongest commercial and industrial roofing firms in the Deep South.

While it may not have been the original plan he had in mind when he entered Mississippi State University in 1968, roofing turned out to be the best avenue for Hooks to put his long-standing work ethic and years studying at MSU’s College of Business and Industry to the test. After college, the trio continued to work on the business and officially incorporated in 1971, a few years before the EPDM explosion and other product advancements revolutionized commercial roofing across the country.

Published at Wed, 04 Oct 2017 04:00:00 +0000


New Construction Project Tests Contractor’s Mettle


New Construction Project Tests Contractor’s Mettle

Photos: Lynn Cromer Photography, Ferris, Texas

Photos: Lynn Cromer Photography, Ferris, Texas

Independence High School in Frisco, Texas, was conceived as an impressive new construction project on a tight schedule. The standing seam metal roof of the building was a key component in the architectural planning, as it was designed to provide aesthetic appeal for the massive structure while minimizing the view of mechanical equipment for passers-by on the ground.

The roof also was comprised of several low-slope sections, which were covered with a modified bitumen system. Both the metal and modified systems contributed to the building’s energy efficiency, helping the project achieve LEED Silver status.

The roof systems were installed by the Duncanville, Texas, branch of Progressive Roofing Services. Randy Dickhaut, the company’s general manager, indicated the project was completed in approximately one year—an ambitious schedule for a job of this size. “It was a challenging new construction job,” he says. “There were a lot of logistics involved, but in general, the job went very well.

A Tale of Two Roofs

The first goal of the project was drying in the metal decking. A two-ply, hot–mopped modified bitumen system manufactured by Johns Manville was installed on 24 decks totaling approximately 195,000 square feet of low-slope roof area. The system was applied over two layers of 2 1/2-inch polyiso insulation and 1/2-inch JM Securock cover board. The system was topped with an Energy-Star rated cap sheet, DynaGlas FR CR.

Photos: Lynn Cromer Photography, Ferris, Texas

Photos: Lynn Cromer Photography, Ferris, Texas

In the nine sections where the 88,000 square feet of metal roofing was installed, two layers of 2 1/2-inch polyiso insulation were attached, along with plywood decking and self-adhering TAMKO TW Tile and Metal underlayment. The standing seam metal roof system was manufactured by McElroy Metal, and the company provided the manpower and equipment to roll form the panels on the job site. Roof panels were the company’s 22-gauge Maxima 216 panels in Weathered Galvalume. These panels were complemented by 24-gauge Flush panels on walls and soffits.

The roll former was mounted on a scissor-lift truck. The eaves of the building were approximately 36 feet off of the ground, so a sacrificial panel was used to create a bridging effect to help guide panels to the roof. “Basically, the roll former went right along with us,” Dickhaut recalls. “We would pull 30 or 40 squares of panels, then drop the machine and move to the next spot. We were able to roll the panels right off the machine and lay them in almost the exact spot they would be installed.”

Photos: Lynn Cromer Photography, Ferris, Texas

The length of some of the panels posed a challenge, and as many as 12 crew members were needed to guide them into place for installation. In the steep-slope sections, crew members had to be tied off 100 percent of the time, so retractable lanyards were used to help keep safety lines out of the way.

The roof was mechanically seamed using a self-propelled industrial roof seamer manufactured by D.I. Roof Seamers. “We call it walking the dog,” notes Dickhaut. “One man can operate the equipment, and he just walks it every inch of every seam.”

The metal roof was designed to hide the mechanical equipment for the building, and Progressive Roofing completed work on two deep mechanical wells before the HVAC equipment was installed. “In the wells, we used McElroy’s Flush panels for the vertical surfaces and transitioned to the metal roofing,” notes Dickhaut. “In the bottom of the mechanical wells, we installed the Johns Manville modified roof and flashed the curbs.”

Rising to the Challenge

Dickhaut points to a few challenges on the job, including the length of the panels and the weather. “Overall, the job went really well,” he says. “The architects did a great job on the design, and McElroy has really good details. It was a pretty straightforward process. There was a lot of wind and rain we had to cope with. When you have a 100-foot panel that you can’t kink or scratch, it can get kind of tricky. You just have to be very careful.”

Photos: Lynn Cromer Photography, Ferris, Texas

Photos: Lynn Cromer Photography, Ferris, Texas

The Texas weather made the schedule unpredictable. “We were on that job over a year, so we caught all four seasons,” he says. “Weather had a huge impact. We dealt with extreme heat, humidity, snow, ice, mud, monsoon-type rains. Texas throws anything and everything at you.”

Whatever the conditions, Progressive Roofing was ready. “We show up locked and loaded,” Dickhaut says. “We attack it. We have seasoned veteran roofers that lead the pack. On that particular project, we had an architect, roofing consultants, an owner’s rep, and a general contractor. We would also bring in the McElroy and JM reps periodically for consultation. It’s really a team effort.”

TEAM

Architect: Corgan Associates Inc., Dallas
General Contractor: Lee Lewis Construction Inc., Dallas
Roofing Contractor: Progressive Roofing Services Inc., Duncanville, Texas

Published at Tue, 03 Oct 2017 21:00:10 +0000


Apex Tool Group Names Jeff Campbell VP of Sales and Channel Marketing North American Hand Tools


Apex Tool Group Names Jeff Campbell VP of Sales and Channel Marketing North American Hand Tools

SPARKS, Md. — Jeff Campbell recently joined Apex Tool Group (ATG) as vice president of sales and channel marketing, North American Hand Tools. He’s responsible for sales and channel marketing efforts in ATG’s Industrial, Construction, and Automotive distribution channels which include all North American Hand Tools product lines, such as GEARWRENCH®, Crescent®, Lufkin®, and Wiss®.

Campbell reports to John Constantine, SVP and president, North American Hand Tools. “We are very pleased to welcome Jeff to the ATG team,” said Constantine. “He brings a wealth of experience to this key role. We look forward to Jeff’s continued success in building brands and helping our customers win.”

Most recently with Werner Co., Campbell served as senior vice president of North American Sales for its Werner ladders and fall protection, Knaack jobsite, and Weather Guard truck and van products.  Before Werner, he worked for Newell Brands as vice president of sales for its IRWIN and LENOX tool brands, among others, and was responsible for all U.S. sales in its professional distribution channels.  Campbell holds a bachelor’s degree in business administration from Lambuth University.

For more information, visit www.apextoolgroup.com.

Published at Tue, 03 Oct 2017 12:00:00 +0000


Making Landings at Boot Ranch Waterproof


Making Landings at Boot Ranch Waterproof

Luxury apartments in Florida are now waterproof with Polystick® underlayments.

The Landings at Boot Ranch, three-story luxury apartments in Palm Harbor, FL, gets Polyglass’ self-adhered multi-ply waterproofing system. Roofing contractor Quality Roofing, Inc. installed Polystick® MTS and Polystick® TU Plus high temperature underlayments beneath concrete tiles.  Polyglass’ WB-3000 (a fast-drying, low VOC primer) was used to enhance the adhesion of the underlayments to the wooden deck.  With Florida’s climate, Polystick MTS and Polystick TU Plus are an excellent choice for this 220,000 square-foot reroof project.  The waterproofing system has a 30-year warranty.

Polystick® Underlayments
Polystick underlayments are self-adhering waterproofing membranes specifically designed for concrete, tile, metal and shingle roofs. Polystick MTS and Polystick TU Plus are high temperature underlayments approved for environments to 265°F.

Polystick TU Max is a homogeneous rubberized asphalt waterproofing membrane designed specifically for use as an underlayment in adhesive foam or mechanically fastened roof tile applications. TU Max features a superior polyester reinforced surface fabric which provides for exceptional durability, UV exposure rating, and proven foam set adhesion. Additionally, the surfacing has been tested to comply with all minimum requirements for roof tile applications including skid resistance, tile stackability and high temperature ratings.

Learn more about Polyglass underlayments.

Editor’s note: This project profile first appeared on the Polyglass website and can be viewed here.

Published at Tue, 03 Oct 2017 21:13:21 +0000


Preserving History at Indiana State University


Preserving History at Indiana State University

The State of Indiana approved a $16 million renovation project

The State of Indiana approved a $16 million renovation project that restored Normal Hall to its former glory. This photo shows the exterior after the renovation was completed. Photo: Indiana State University

Completed in 1909, Normal Hall is the second oldest surviving building on the Indiana State University campus in Terre Haute, Ind. Since then, Normal Hall has undergone multiple renovations, including an addition added in 1957. But by 2010, the grand neo-classical building was largely unoccupied and falling into disrepair. The hall maintained its perch at the center of campus, but years of service to its tens of thousands of students had taken their toll.

“We try to preserve the history of ISU here on campus,” says Seth Porter of ISU facility management. “But between roof leaks and other issues, it was becoming an eyesore.” So, the State of Indiana approved a $16 million renovation project and partnered with architectural firm arcDESIGN to bring the building back to life.

“This renovation will return Normal Hall to its rightful place in the center of campus life,” says ISU President Dan Bradley. “The project will provide a valuable new resource to students while preserving and re-energizing a significant historic structure in the heart of campus.”

Aside from the stately Indiana limestone, the building had to be redone from the foundation to the roof. And the history that makes Normal Hall special also made for unique challenges in the design and renovation process.

They Don’t Build Them Like They Used To

“People will say, ‘They don’t build them like they used to,’” says Greg Miller, project manager from arcDESIGN. And in many cases, “It’s a good thing they don’t!”

Normal Hall has undergone multiple renovations

Normal Hall has undergone multiple renovations since it was completed in 1909, but by 2010, the neo-classical building was largely unoccupied and in need of major structural repairs. Photo: Indiana State University Archive

Normal Hall was originally designed for and used as the university’s central library. At that time in history, after the Civil War and before the 1920s, libraries were built in a certain way. Due to open flames of gas lighting and unreliable supply of electricity, indoor lighting at the time could have been dangerous to a library’s collection. So, libraries were designed to maximize natural light, with plenty of windows, skylights, and even glass floors. Instead of structural walls, Normal Hall’s six levels of bookshelves—or “stacks”—were designed to be structurally self-supporting, independent of the rest of the building.

Miller led the design team through the challenging process of removing the six-level stacks and replacing them with four new floors for offices and building systems. A portion of the stacks system was salvaged and reconstructed, providing the same view patrons would have had more than 100 years ago.

The Biggest Challenge

During construction, crews discovered unstable structural conditions on the north side of the building adjacent to the original six-story stacks system. The entire exterior wall had to be removed and replaced, all while supporting the existing attic and roof nearly 60-feet above the ground floor.

To do this, crews constructed a mammoth 60-foot-high temporary structural system in and through the six-story iron stacks system still in place to support the original attic and roof deck. The north wall was completely removed and reconstructed. Structural steel columns supporting roof trusses were replaced while ends of deteriorated roof trusses were reconstructed in place.

“It was a monumental feat,” Miller says. “It was a great example of teamwork by Indiana State University, design consultants and the contractor.”

The Roof System

For the roof replacement portion of the project, arcDESIGN collaborated with The Garland Company Inc., a leader of high-performance roof and building envelope solutions. Garland worked with local roofing contractor Associated Roofing Professionals (ARP) to install a new modified bitumen roof system with a high albedo coating.

All existing roofing was removed to structure and Garland’s StressPly EUV fiberglass-polyester reinforced, SBS and SIS modified bitumen membrane was installed to provide long-term waterproofing protection.

Associated Roofing Professionals installed a new modified bitumen roof system

Associated Roofing Professionals installed a new modified bitumen roof system manufactured by The Garland Company. After the modified bitumen membrane was installed, the roof was then coated with Garland’s Pyramic white, nontoxic, reflective acrylic coating. Photo: The Garland Company Inc.

The roof was then coated with Garland’s Pyramic white, nontoxic, acrylic coating, which helps preserve asphaltic or modified bitumen surfaces and significantly reduces under-roof temperatures to create a more energy-efficient environment.

“ISU has a strong commitment to the environment, and we were able to help them achieve their performance goals while also contributing to LEED credits with our environmentally-conscious products,” explains Rick Ryherd, area manager for Garland.

The largest—and brightest—rehabilitation involved the stained-glass dome atop Normal Hall. The original dome had deteriorated so extensively that, by the middle of the 20th century, the remaining glass panels were completely removed and the dome was completely hidden. A suspended plaster ceiling sealed off the once grand rotunda. “Imagine just a skeleton, an empty dome with only the ribs visible,” said Miller.

The dome restoration began with historic photos, documents and forensic analysis. The glass art featured distinguished educators and philosophers. Some of the original stained-glass panels were recovered from the building, whiles others had to be recreated. Conrad Schmitt Studios, in Wisconsin, restored the stained glass to its former glory. With the stained glass restored, rehab on the rotunda continued. Inside Normal Hall, the rotunda mural was restored and more than 140 light bulb sockets were re-wired to light the dome. Above the dome, a new 40-foot octagonal skylight was installed, along with supplemental lighting. Below the rotunda, 20 original columns that stretch through the open hall were restored with scagliola and paint finishes.

The crew worked to save original hardware and finishes that hadn’t already been lost to time. They were able to restore and replicate plaster moldings and cornices, save original wood doors and casings, and restore the grand marble and bronze staircase. “The general contractor did a great job preserving the historic detail with the extra time they put into restoring this building,” notes Porter.

The Future of Normal Hall

With all the time and effort put into preserving the history, the team did not forget to focus on the future of Normal Hall. The team, starting with arcDESIGN, incorporated the old and the new seamlessly.

The north exterior wall had to be removed

The north exterior wall had to be removed and replaced, so crews constructed a 60-foot-high temporary structure to support the existing attic and roof. Photo: Greg Miller, arcDESIGN.

For starters, Miller said the design was intended to respect but not imitate the building, which is listed on the National Register of Historic Places. Rather, he said, “the design clearly communicates original versus new construction to patrons.” Miller consulted experts from the team, from historians to a representative from the roofing manufacturer to gather the full scope of the project.

Today, the original stately limestone structure is accentuated by the addition, comprised predominantly of glass and Indiana limestone. The addition houses functional requirements such as stairs, elevators, restrooms and mechanical services, maximizing use of the historic interior spaces.

The renovation was planned and constructed to achieve LEED Certification by the USGBC. Renovation included new HVAC systems utilizing the university’s existing central steam heating plant that runs on natural gas. LED lighting throughout is an energy efficient replacement for the building, originally built with combination gas and electric light fixtures.

100 Years in the Making

Re-dedicated in October 2015, Normal Hall is back in action at the center of campus as home to the university’s Center for Student Success and numerous tutors, counselors and mentors. Below the rotunda, more than 100 years after the building opened its doors, students gather in the university Reading Room and Gallery modeled after the original hall when it opened to students in 1909.

TEAM

Architect: arcDESIGN, Indianapolis, Arcdesign.us
General Contractor: Weddle Brothers Construction, Evansville, Ind., Weddlebros.com
Roofing Contractor: Associated Roofing Professionals, Terre Haute, Ind.
Roof System Manufacturer: The Garland Company Inc., Garlandco.com

Published at Tue, 03 Oct 2017 13:00:29 +0000


Meet Jordan Barker of Barker Roofing, Inc. – the First Winner of National Nail’s STINGER CH38-2 Cap Hammer Giveaway


Meet Jordan Barker of Barker Roofing, Inc. – the First Winner of National Nail’s STINGER CH38-2 Cap Hammer Giveaway

The company is celebrating their 2017 Pro Tool Innovation Award, by giving away a FREE STINGER CH38-2 Cap Hammer weekly.

Did you ever hear the phrase that when you put something out to the universe, it will answer? In Jordan Barker’s case, his answer from the universe was winning a STINGER Nail CH38-2 Cap Hammer from National Nail.

Sounds kind of corny, maybe, but here is what Jordan had to say when we spoke with him recently on the phone. “Not even two weeks ago, my foreman was telling me he sure wished that he had the STINGER Nail Cap Hammer again,” explained Jordan. “We had that same exact model previously but unfortunately we broke it.”

Jordan said he was visiting RoofersCoffeeShop.com and saw the contest to win the tool so he entered. He never thought he would win. “I was a little shocked, I don’t win anything ever!” he said.

Jordan is the owner and founder of Barker Roofing, Inc. in Ontario, Canada, a family business that he started in 2004 to serve the Kitchener – Waterloo area and surrounding areas including Cambridge, Listowel, and Kincardine. Barker Roofing, Inc. does both commercial and residential roofing with more of their work being asphalt shingles.

They were voted the best roofing company in the area for the last two years and most likely will win that recognition again this year. Jordan says that his company prides itself on quality and integrity and has since 2004, when it was formed. They strive to go above and beyond in everything they do. In fact, Jordan said he received a compliment from a customer who was returning to the house with groceries and some of his crew stopped roofing to help her carry the groceries.

Quality and integrity is also why he maintains his GAF certified contractor status. “I’ve been GAF certified from the beginning,” explained Jordan. “I’ve used their product for 13 years and never have had a problem with it. The support they give to my company is phenomenal. No other manufacturer offers that level of training and testing for my team.”

Continued growth and education is important for the Barker Roofing, Inc. team. “We always want to keep learning and differentiating ourselves,” Jordan said. It’s one of the reasons he likes RoofersCoffeeShop.com so much.  “I enjoy reading a lot of the articles because they are very insightful and give me new ideas. There’s information on health and safety, or tips for running the business better. I really like to see the projects guys have worked on or hear how they are dealing with frustrations that they may have.”

Jordan said he appreciates the resource that RCS give him related to the industry. “There is no real resource out there that discusses the issues that specifically apply to our trade. We are often looked down on, so it’s nice to have a resource to help give us a level of professionalism.”

Congrats to Jordan on his win! Don’t worry, the contest isn’t over yet! To celebrate their recent 2017 Pro Tool Innovation Award, they are giving away a FREE STINGER CH38-2 Cap Hammer every week. Enter to win yours today.

Published at Tue, 03 Oct 2017 03:08:23 +0000


Meet Jordan Barker of Barker Roofing, Inc. – the First Winner of National Nail’s STINGER CH38-2 Cap Hammer Giveaway


Meet Jordan Barker of Barker Roofing, Inc. – the First Winner of National Nail’s STINGER CH38-2 Cap Hammer Giveaway

The company is celebrating their 2017 Pro Tool Innovation Award, by giving away a FREE STINGER CH38-2 Cap Hammer weekly.

Did you ever hear the phrase that when you put something out to the universe, it will answer? In Jordan Barker’s case, his answer from the universe was winning a STINGER Nail CH38-2 Cap Hammer from National Nail.

Sounds kind of corny, maybe, but here is what Jordan had to say when we spoke with him recently on the phone. “Not even two weeks ago, my foreman was telling me he sure wished that he had the STINGER Nail Cap Hammer again,” explained Jordan. “We had that same exact model previously but unfortunately we broke it.”

Jordan said he was visiting RoofersCoffeeShop.com and saw the contest to win the tool so he entered. He never thought he would win. “I was a little shocked, I don’t win anything ever!” he said.

Jordan is the owner and founder of Barker Roofing, Inc. in Ontario, Canada, a family business that he started in 2004 to serve the Kitchener – Waterloo area and surrounding areas including Cambridge, Listowel, and Kincardine. Barker Roofing, Inc. does both commercial and residential roofing with more of their work being asphalt shingles.

They were voted the best roofing company in the area for the last two years and most likely will win that recognition again this year. Jordan says that his company prides itself on quality and integrity and has since 2004, when it was formed. They strive to go above and beyond in everything they do. In fact, Jordan said he received a compliment from a customer who was returning to the house with groceries and some of his crew stopped roofing to help her carry the groceries.

Quality and integrity is also why he maintains his GAF certified contractor status. “I’ve been GAF certified from the beginning,” explained Jordan. “I’ve used their product for 13 years and never have had a problem with it. The support they give to my company is phenomenal. No other manufacturer offers that level of training and testing for my team.”

Continued growth and education is important for the Barker Roofing, Inc. team. “We always want to keep learning and differentiating ourselves,” Jordan said. It’s one of the reasons he likes RoofersCoffeeShop.com so much.  “I enjoy reading a lot of the articles because they are very insightful and give me new ideas. There’s information on health and safety, or tips for running the business better. I really like to see the projects guys have worked on or hear how they are dealing with frustrations that they may have.”

Jordan said he appreciates the resource that RCS give him related to the industry. “There is no real resource out there that discusses the issues that specifically apply to our trade. We are often looked down on, so it’s nice to have a resource to help give us a level of professionalism.”

Congrats to Jordan on his win! Don’t worry, the contest isn’t over yet! To celebrate their recent 2017 Pro Tool Innovation Award, they are giving away a FREE STINGER CH38-2 Cap Hammer every week. Enter to win yours today.

Published at Tue, 03 Oct 2017 03:08:23 +0000


Military Goes Metal with DECRA


Military Goes Metal with DECRA

29 Palms Military Housing Get DECRA Metal Roofing.

The desert is a difficult place to build and work; there are physical and environmental challenges to overcome. In the desert environment of 29 Palms, the military was tearing down old housing and building new homes for personnel. Since this is a military installation there were added challenges.

The first challenge was the environment. The desert of 29 Palms experiences high winds over 90 mph. Because of their unique interlocking design, DECRA panels have a 120 mph wind warranty, and have been tested to a velocity of 150 mph. Furthermore, the interlocking panels provide protection from the elements.

Steel is strong and lightweight. DECRA panels weigh only 125 – 150 pounds per square installed. The lightweight, easy to install characteristics of DECRA panels were important to the health and safety of the installation crew; dehydration and exhaustion are a constant concern in the heat of the desert. The lightweight panels were easy to carry up the roof, but strong enough to permit other trades to work on the roof without damage.

An added benefit of DECRA Tile & Shake is the ability for batten installation. A recent study out of Oak Ridge National Labs confirms that the air space created by a batten installation helps reduce heat build up in attics, and prevent it from moving into the conditioned space; a true benefit for a desert climate. Although the DECRA Villa Tile used in the 29 Palms project is a true barrel tile and is installed Direct to Deck, it allows for a 3 inch airspace. This airspace acts much like the installation used for DECRA Tile and Shake, allowing for airspace to help prevent heat build up in attic space.

DECRA Roofing Systems profiles require little to no maintenance, are fire safe, are attractive in appearance and enhance overall curb appeal. Also, all of the DECRA Roofing Systems steel panels meets sustainability requirements for the military.

Learn more at www.decra.com.

Published at Mon, 02 Oct 2017 20:39:25 +0000


Cordless Concrete Nailer


Cordless Concrete Nailer

TOWSON, Md — DEWALT launched the new 20V MAX* Cordless Concrete Nailer (DCN890), an operationally gas-free nailer designed for use in concrete and steel applications. Running on a DEWALT 20V MAX* battery, this tool eliminates the need for fuel cells and provides a consistent, powerful alternative that operates on the user’s existing battery platform. The nailer is ideal for commercial framing and tracking, mechanical and electrical installations, and both insulation surface prep applications.

As a fully-electric tool, the 20V MAX* Cordless Concrete Nailer resolves several frustrations identified in gas concrete nailers. The inconvenience of maintaining and storing fuel cells on the jobsite is now eliminated and the fully-electric tool has a wider operable temperature and altitude range. Additionally, the fully-electric design also makes the tool highly consistent and easily serviceable.

Published at Mon, 02 Oct 2017 12:00:00 +0000


Metal Roofing System Is the Answer for Rocky Mountain Home Retrofit


Metal Roofing System Is the Answer for Rocky Mountain Home Retrofit

When it came time to replace the roof on this Colorado

When it came time to replace the roof on this Colorado custom home, the owner wanted a roof system that would look good and stand up to the elements. He chose the Riva Classic Copper Shingle from Vail Metal Systems. Photos: Vail Metal Systems

When the owner of a home situated in the Rocky Mountains was faced with replacing his 10,000-square-foot roof, he had a daunting set of criteria. He wanted a roof that would last longer and look better than the wood shake roof he had in place. He also wanted a roof that would be fire resistant, and one that would stand up to the elements in this harsh environment, as the home was situated high above the ski areas of Vail and Aspen in Colorado.

The elevation of this home is almost 10,000 feet, and snow loads are a major concern, as are high winds and exposure to ultraviolet rays. The homeowner needed a durable roof system that was designed for the Rocky Mountains, one that would add value to his investment.

He found the answer in Vail Metal Roof Systems. The product was originally developed in the Vail area more than 20 years ago by David Plath and his partners at Plath Construction for just these sorts of issues. “At the time, the roofs in Vail were failing in 15 to 20 years,” Plath remembers. “Maintenance cost were a huge, chronic problem for all types of roofing except cedar shakes. Clay tile was breaking at catastrophic rates. Copper standing seam roofs were being destroyed by sliding snow and ice dropping from upper roofs.”

Once installed, the copper panels

Once installed, the copper panels have an exposure that is 32 inches wide by 11 inches tall. Panels are held in place with clips that are fastened to the substrate, allowing for expansion and contraction. Photos: Vail Metal Systems

Plath’s goal was to develop a metal shingle product that was efficient to install, needed little or no maintenance, and could be priced competitively with standing seam metal roof systems. He came up with a metal shingle concept comprised of a folded panel 37.125 inches long and 13.5 inches wide, designed to look like four individual shingles side by side. When the product is installed, the exposure is 32 inches wide by 11 inches tall.

“I chose the metal shingle design because of its long history, with evidence of copper shingle roofs lasting centuries,” Plath recalls. “The copper shingle design was first tested in the winter of 1994. Our design didn’t invent metal shingle roofing, of course, but we did find a way to create a product with four metal shingles per panel. They were indistinguishable from custom, handmade metal shingles made by master craftsman.”

The Riva Series metal shingle has developed a history of meeting the needs of area homeowners since its invention, according to Plath. The company offers the product in copper and zinc, as well as steel and aluminum substrates pre-painted with PVDF coating systems in a variety of solid colors and print-coated patterns. “The durability of the roof system has been proven over many years with hundreds of installations, and we have a track record second to none in meeting these types of vigorous needs,” he says.

Replacing the Roof

For the Rocky Mountain retrofit project, the Riva Classic Copper Shingle was chosen. The original roof system had an insulation value of R-39, and the goal was to keep the house well insulated while installing the new roof system. This required a highly trained installer for the new roof, and no one had more experience than Plath Construction, the company originally co-founded by David Plath and now run by current owners Alberto Ortega and Francisco Castillo.

Ortega and Castillo worked in conjunction with Schaeffer Hyde Construction, the general contractor on the home when it was originally built. Rob Faucett of Schaeffer Hyde Construction was the project manager on the roof replacement project.

Photos: Vail Metal Systems

Photos: Vail Metal Systems

After the old roof was removed, the Vail Metal Roof system was installed. A layer of Grace Ice and Water Guard was applied to the deck, and new copper flashings and metal panels were installed per the manufacturer’s specifications. Clips were used to fasten the panels to the substrate and still allow for expansion and contraction. On this project, ridge vents were installed to control moisture buildup from the interior of the building.

The home was built with natural stone in a gorgeous landscape, and the homeowner wanted a roof system that would blend well with these architectural elements and make a strong statement as it stood up to the tough conditions. He found the right answer in the Riva Classic Copper Shingle, and he is pleased with the aesthetics and the performance of the roof, according to Plath.

At one time the product was licensed to another company, but Plath was recently thrilled to announce he is personally involved with Vail metal shingles once again as the owner of Vail Metal Systems. “Our customers love the product,” Plath says, “We have testimonials unlike anything I’ve ever heard throughout my career. It’s been my dream to manufacture this product and make it available to the industry, and relaunching Vail Metal Systems is the perfect retirement plan for a guy that doesn’t know when to slow down.”

TEAM

General Contractor: Shaeffer Hyde Construction, Avon, Colo., Shaefferhyde.com
Roofing Contractor: Plath Construction Inc., Eagle, Colo., Plathroofing.com
Metal Roof System Manufacturer: Vail Metal Systems, VailMetal.com

Published at Mon, 02 Oct 2017 20:00:01 +0000


Roof Coatings Are Here To Stay


Elastomeric roofing or roof coatings, as it is frequently called, is one kind of synthetic roofing product that is a structure of recycled rubber. This rubber is being cracked off in the rubber mill and the little chips are blended with various chemicals to manufacture the RRPV (Recycled Rubber Poyurethane Elastomer) or the EPDM (Ehtylene Propylene Diene Monomer). To be able to come up with ultra violet (UV) filtering ability, manufacturers of rubber roof typically include pulverized stone, limestone, or slate to the mixture. It also boosts the look of the product and its resilience.

To do the installation of elastomeric roofing, it has to have an underlayment. But prior to the building work is left for the day, roofers ought to have already ended up using the membrane roofing underlayment. The factor for this is to avoid water to get in when rain takes place unexpectedly as this will wet up the interiors of the framework like the plywood and insulation board. And if this happens without awareness, there is a big propensity that sooner or later moisture on the insulation board or the plywood will cause the product to be easily damaged.

Elastomeric roofing might be applied with elastomeric finish in liquid kind and “rubber-like” protective membranes. During the progress of the building work, it might function as a maintenance and defense for the rubber roof for possible leak or tearing down. Using rubber finishing doesn’t just repair works frustrating leaks but it can assist in saving money due to its heat reflectivity. But proper coating selection ought to be done, as not all elastomeric coatings are the same. They might vary in toughness, adhesion, and in a few of its mechanical homes such as tensile strength and elongation. Your roofing expert can get you the best guidance on this.

As compared to clay tile roofing, elastomeric roofing is 100% percent water resistant because of its anti-porous residential or commercial property. It is also fire-resistant and a single-ply application is all that is needed. Because of its UV filtering capability, the material has the ability to withstand against ultraviolet radiation, gases, as well as snow and ice. This kind of roofing material can last from 40 years onwards, depending upon the durability of the rubber.

If you live in a location where temperature can go as low as 20 degree Celsius, do not ever consider utilizing this kind of roofing product. Elastomeric roofings are not really flexible in low temperature levels. Have other options all set, or think about moving to another place if you would truly prefer to use rubber roofing for your structure.

click for more info on roof coatings


Western Specialty Contractors Branches Serve as Staging Locations for Gulf Coast Disaster Recovery Services


Western Specialty Contractors Branches Serve as Staging Locations for Gulf Coast Disaster Recovery Services

ST. LOUIS — Losing a structure or building to an unforeseen natural disaster, such as flooding or the recent hurricanes in Florida and Texas, can be devastating to the owner and its tenants.

The decision to move forward with repairs may not come quickly, but when it does, facility managers and owners should work with a specialty contractor experienced in disaster recovery to get the job done correctly and efficiently.  Western Specialty Contractors’ branch offices in Atlanta, Ga.; Houston and San Antonio, Texas and Orlando, Fla. have been helping companies recover from natural disasters on the Gulf Coast for over 50 years.

“Bringing a building or structure back to life in the case of a natural disaster takes a certain level of experience and skill,” said Chester Scott, branch manager of Western’s Atlanta branch. “Special skills are needed to properly assess the damage, develop a recovery plan and initiate the restoration or take steps to mitigate further loss.”

Disaster recovery services provided by Western Specialty Contractors include:

  • Building exterior stabilization
  • Emergency building enclosure
  • Roofing repair and replacement
  • Window boarding, repair and replacement
  • Interior demolition
  • General clean up
  • Masonry and concrete repair
  • Historic restoration

When Hurricane Katrina, one of the five deadliest and costliest hurricanes in the history of the United States, struck the Gulf Coast in 2005, Western Specialty Contractors was there to help.

South Shore Harbour Marina features one of the largest boat slips near the New Orleans Lakefront Airport overlooking Lake Pontchartrain. Hurricane Katrina left the covered slips unusable and virtually unrecognizable. Western crews worked to remove any remaining damaged panels and purlins and completely replaced the outer skin of the slips (approximately 30,000 square feet) with interlocking Berridge Zee-Lock panels. Western also replaced the guard house that overlooked the harbor with a new modular version and made renovations to the public restroom and oil containment facilities, which all suffered severe wind and flood damage during the hurricane.

That same year, Western Specialty Contractors came to the rescue of Florida-based Ardaman & Associates after they noticed some leaking windows in their building, resulting from the recent hurricane activity.

Western crews came out and surveyed the building before making a recommendation to re-seal all of the glass-to-glass, metal-to-glass and metal-to-concrete window joints throughout the entire building. The result was a watertight building and a happy owner.

For more information, visit westernspecialtycontractors.com.

Published at Mon, 02 Oct 2017 13:00:00 +0000


New Roof and Building Upgrades Provide Security for Florida Day Care Center


New Roof and Building Upgrades Provide Security for Florida Day Care Center

The Joseph Caleb Center

The Joseph Caleb Center received a building envelope upgrade that included a new modified bitumen roof for the low-slope sections and a new standing seam metal roof on steep-slope sections at the perimeter. Photos: Polyglass USA Inc.

The Joseph Caleb Center in Miami caters to a very young clientele, but the building housing the early childhood education center was definitely showing its age. The existing roof was failing, the concrete walls were cracked, and the window seals were broken. The restoration project was a complicated one, with several roof and wall systems that had to be tied in together. Luckily, that’s just the type of project Errol Portuondo likes. Portuondo is the owner of Florida Building & Supply in Miami, which focuses primarily on commercial restoration and re-roofing projects. The company restored the building, topping it with a new self-adhered, modified bitumen roof system and crowning it with a standing seam metal roof around the perimeter.

“We handle the whole envelope,” Portuondo notes. “That’s what sets us apart. That’s our niche. We like to go into these projects that have four, five, six items—the kind of projects other companies avoid. Most people like to handle the easy stuff—get in and get out. We like to tackle the harder type projects that require a lot of thinking.”

Complicated Scope of Work

The project required a roof system that was Energy Star rated and would comply with South Florida’s requirements for high velocity hurricane zones. Furthermore, the building would remain open during the roofing installation process, so the roof system could not give off any fumes or volatile organic compounds (VOCs). A self-adhered modified bitumen roof system from Polyglass USA Inc. was chosen for the flat roof sections because of its high reflectivity, durability, and ease of installation, as well as the lack of any odor.

The existing roof consisted of a mechanically attached modified system surrounded by a standing seam metal roof. Florida Building & Supply first removed the metal roof system, as it partially covered the flat roof. After the steep-slope sections were dried in with 30-pound felt and Englert MetalMan HT self-adhered underlayment, crews began to tear off the old modified system. Everything was removed down to the lightweight insulating concrete (LWIC) that had been installed over the metal deck.

The day care center

The day care center was open during the restoration project, so the safety plan included moving the children’s playground during the roof installation. Photos: Polyglass USA Inc.

The specification called for adhering polyiso insulation directly to the lightweight with OlyBond 500 adhesive from OMG Roofing Products, so making sure the LWIC was in good shape was crucial. Core samples were taken of the roof and subjected to a series of adhesion and compression tests required by the county. “We passed all of the tests and got all of the approvals regarding the lightweight, and we installed the insulation and the Polyglass system on top of that,” Portuondo says. “We like using that system because it is easy to install and allows us to salvage the lightweight. It also gives you really great uplift resistance.”

Crews installed tapered polyiso insulation manufactured by Hunter Panels to a custom-designed layout provided by ABC Supply Co. Insulation ranged in thickness from more than 5 inches to a minimum of 1 ½ inches. After the existing roof system was removed, Portuondo realized that the deck could not be penetrated without potentially damaging the structure, affecting the placement of emergency overflows. “Some of the existing buildings weren’t designed like they are today, so you have to work with the existing drains and make sure you can take care of the water through emergency overflows if any drains should get clogged,” he says.

After the insulation was installed, the 20,000-square-foot low-slope section was ready for the Polyglass three-ply, self-adhered modified bitumen roof system. Elastoflex SA V, a self-adhered SBS modified bitumen membrane, was used for the base and interply sheets. The surface layer consisted of Polyfresko G SA, a white, self-adhered APP modified bitumen cap sheet manufactured with CURE Technology, a thin-film technology designed to improve the membrane’s durability, UV and stain resistance, and granule adhesion.

“What we like about the self-adhered system is that you can move on the roof quick and clean,” Portuondo says. “Sometimes the intake of the mechanical units is up on the roof, and with a hot asphalt application, you have to be careful with any fumes. That’s not a consideration with the self-adhered system. It’s very clean and very fast, especially if you are about to get a rainstorm. You can get a barrier installed very quickly on the roof as opposed to hot asphalt or a torch system.”

Details, Details

Once the new low-slope roof was installed, work began on the new standing seam metal roof manufactured by Englert. Tying in the metal roof with the modified roof was relatively easy, according to Portuondo, but other details were more problematic.

The last steps included perimeter metal trim and gutters. “We work closely with the manufacturers based on their inspection process and when there are certain details,” notes Portuondo. “In this specific project, there were a lot of details.”

Waterproofing the skylights

Waterproofing the skylights was tricky, as the glass extended under the metal roof and ended just a few inches from the new modified bitumen roof system. In these sections, Polyflash 2C, an odor free, fluid-applied flashing system from Polyglass, was used. Photos: Polyglass USA Inc.

Florida Building & Supply also handled repairing and painting the perimeter of the building. Hairline fractures in the concrete block walls were repaired with epoxy injections prior to painting. Crews also re-caulked and waterproofed all of the windows and skylights, including glass walls that extended under the metal roof at the top and ended at the bottom just a few inches from the modified roof system.

“That tie-in was very difficult because by the time you ended your base flashings for the modified, you were right at the glazing,” Portuondo says. “For those areas, the only solution was the Polyglass Polyflash 2C kit.” Polyflash 2C is an odor free, fluid-applied flashing system that is UV-stable.

Setting up the plan of attack in advance was crucial, notes Portuondo, but with any older building, you have to be ready to adapt as the job progresses. “You don’t really know structurally what you’re going to run into until you start to tear off,” he says. “Sometimes what you find under the roof turns out to be different than you expected, and you have to make changes in the field.”

Safety is always the top concern for both employees and members of the public, notes Portuondo. “We moved the playground area and set up a safety perimeter fence,” he explains. “We made sure the children would not be harmed while we were installing the roof, so that was a logistical problem.”

The company is used to overcoming logistical problems. “Our forte is re-roofing existing buildings, and so they are always active,” he says. “We strive to do quality work and stay on top of everything. We’ve just been doing this for so long that we know what we’re doing.”

Published at Mon, 02 Oct 2017 17:00:05 +0000


Ribble: Roofing Contractor Certification Program Would Transform Roofing Industry


Ribble: Roofing Contractor Certification Program Would Transform Roofing Industry

A certification program for roofing contractors scheduled to launch early next year has the potential to transform the roofing industry in United States forever, said Reid Ribble, CEO of the National Roofing Contractors Association (NRCA).

The initiative, which begins with trainer instruction later this month, will be designed to elevate the industry to the level of other trade professions with existing national standards and protocols, like electricians and plumbers.

Published at Mon, 02 Oct 2017 15:40:00 +0000


Snowstorm in the Gym


Snowstorm in the Gym

I was recently introduced to Mike Pickel, co-founder of Texas Traditions Roofing in Georgetown, Texas. We were busy preparing case studies for our education issue, so I asked him if he’d worked on any interesting school projects lately. He replied, “Well, I did just get a call about a snowstorm in the gym.”

It took a second to wrap my head around that statement. A snowstorm. In the gym. In July. In Texas.

Now, that got my attention. I must admit, that wasn’t at all what I was thinking about when I asked about projects for our education issue. Our case studies usually put the spotlight on marquee projects like the new basketball arena at Ole Miss or the new indoor football practice facility at Liberty University covered in this issue. We were also following stories about a metal roof on a new construction project in Texas, a large hot-mopped modified bitumen re-roofing project in New Jersey, and a solar installation on a school in North Carolina.

But a snowstorm in the gym—I had to hear more about that. Talking with Mike Pickel reminded me that trophy projects are one thing, but there are a lot of less glamorous but no less important tasks that can make up the typical day in the life of a roofing contractor.

Texas Traditions had helped out at Summit Christian Academy in Cedar Park, Texas, before, solving some tricky leaks in the mechanical wells over the classrooms that had puzzled other contractors for years. “They started saying we were miracle workers,” Pickel recalls. “I said, ‘No, we’re just roofers, ma’am.’ But they just loved us from that day forward.”

So, it was natural that school administrators called Texas Traditions when an unusual problem revealed itself in the gym. “They called us and said, ‘We’ve got a problem out here. We don’t know what’s going on. It looks like it’s snowing in the gym.’”

Pickel doubted it was a roof leak, but he went out and took a look. “It did look just like snow,” he says.

Luckily, Pickel had seen this once before. Years ago, he had a residential customer with the same problem—army ants. “Sure enough, army ants were up there just eating away at that iso, and it was falling down like snow through any crevices or cracks.”

Working with the private school to handle small problems is just part of the job, notes Pickel. So is helping administrators manage their budget to prepare for necessary re-roofing projects. “In some cases, we have to patch these roofs and nurse them along until they have the money for a roof replacement,” he says. “You do what you have to do to help a client. So, now we’re a pest control guy as well.”

Replacing a roof is something building owners might do just once in their lives, so explaining what’s involved is critical, notes Pickel. “You’ve got to educate the owner,” he says. “You’ve got to go out and craft a custom solution for each client. That’s what we tell our residential roof advisors all the time: Stop selling and listen to the client. That’s key for us. We excel at listening to the client and problem solving.”

Listen to clients and come up with a plan to meet their specific needs. That’s great advice no matter what line of work you’re in.

Published at Mon, 02 Oct 2017 17:10:51 +0000


Take a Proactive Approach When it Comes to Fleet Management


Take a Proactive Approach When it Comes to Fleet Management

RCS Influencer Brian Pratt says that contractors can reduce insurance costs by implementing a fleet management program.

Many roofing professionals continue to be impacted by an increase in automobile insurance costs due to a substantial rise in the frequency and severity of auto claims. Severe losses can expose the assets of a roofing company if they are not properly managed. We have seen firsthand that a relatively low-impact (typically rear-end accidents) auto claims reach six and even seven figure ranges. The main contributor to auto claims is distracted driving.

With 27 years of experience in the roofing industry we have developed some proven strategies to help roofing professionals reduce their cost of risk over time. One of these strategies is fleet risk management program implementation.

We have assisted many of our roofing clients with an aggressive and pro-active approach to auto accident mitigation. Our fleet management program begins with pre-employment testing (gauging the personality of a prospective employee’s driving habits and potential for injuries, which could also impact work comp), implementing a written and formal fleet management program, scheduling of driver awareness training, implementing a fleet accountability program, and formalized post-accident claims handling process for cost effective claims closure.

The formal fleet management program consists of monitoring the use of company vehicles (if vehicles are allowed to be taken home) and the use of personal vehicles (if employees use their own vehicle during company time) during business hours. The fleet accountability program consists of monitoring company vehicles through a third party (1-800- How’s my driving).

We also have assisted some of our roofing clients exploring programs that help prevent distracted driving, which can help with the reduction of auto and work comp claims. A cell phone can be shut down while in the driver’s seat, eliminating the use of phones for email, texts, etc., while the company vehicle is on or in motion Also, many of our roofing clients have implemented GPS tracking systems in their vehicles to help increase their productivity, control fuel cost and increase safety and risk management while monitoring the use of the company vehicles speed and braking habits.

If you would like to learn more about fleet safety and risk management programs please contact me at 407-493-2121

Brian Pratt is a regional manager for Roofing Risk Advisors, a Division of Furman Insurance. See his full bio here.

Published at Mon, 02 Oct 2017 10:55:19 +0000